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  Topic: 640 Builders Check-In
pilot4pay

Replies: 24
Views: 32846

PostForum: Zenith640-List   Posted: Wed Oct 10, 2012 12:25 pm   Subject: Re: 640 Builders Check-In
I'm still working on my 640. Had to move from Michigan to Kentucky and a few other things going on that made it difficult to spend time on the project.
We are back to progress. Have the tail surfaces ...
  Topic: L-Angle Part No?
pilot4pay

Replies: 11
Views: 6690

PostForum: Zenith-List   Posted: Tue Aug 07, 2012 9:19 am   Subject: L-Angle Part No?
Do any Zenith builders know a part no. for an L-angle .040t and 19mmx19mm?
I was hoping that I could get a part that corresponds to a 601/650, 701/750. or 801.
I'm building a 640, but to order parts ...
  Topic: CH640 fuel tank floats
pilot4pay

Replies: 8
Views: 16582

PostForum: Zenith640-List   Posted: Fri Jul 20, 2012 12:11 pm   Subject: Re: CH640 fuel tank floats
Steve, did you buy your tanks or build them, and what was the skin thickness? The plans call for .025, but I have seen .032 on pictures of factory tanks, and when I asked Zenair, they said they make t ...
  Topic: CH640 fuel tank floats
pilot4pay

Replies: 8
Views: 16582

PostForum: Zenith640-List   Posted: Mon Jul 09, 2012 4:40 am   Subject: Re: CH640 fuel tank floats
John, have you considered the skysports capacitive probe?
No moving parts.
http://www.aircraftspruce.com/catalog/eppages/skysportfuelsys.php

Craig Smith
  Topic: Removing labels from aluminum
pilot4pay

Replies: 3
Views: 4453

PostForum: Zenith701801-List   Posted: Mon Aug 08, 2011 7:18 am   Subject: Re: Removing labels from aluminum
I have switched to a hot air gun, no chemicals, very fast. Hair dryer works set on high.
  Topic: Zenair CH-640 website down
pilot4pay

Replies: 0
Views: 2860

PostForum: Zenith640-List   Posted: Sat Jul 16, 2011 1:59 pm   Subject: Zenair CH-640 website down
I tried to access the 640 website today, and got an error. Something I noticed a few weeks back was when I accessed the site, a completely different page flashed briefly on the screen before going to ...
  Topic: Aeleron tips
pilot4pay

Replies: 3
Views: 6511

PostForum: Zenith640-List   Posted: Sun Jun 26, 2011 6:15 am   Subject: Re: Aeleron tips
Thanks for the information Chris. I figured there was something more to this. The tip blank supplied by Zenair appears to be for the AMD-2000. I don't know how different the ailerons are from the 2 mo ...
  Topic: Aeleron tips
pilot4pay

Replies: 3
Views: 6511

PostForum: Zenith640-List   Posted: Sat Jun 25, 2011 2:56 pm   Subject: Aeleron tips
Does anyone have any tips on the aileron tips?
The skins come bent pretty tight, I followed the new pictorial assembly guidance. When I got to trimming for the outboard tips, the dimensions in the dr ...
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Sun Jun 19, 2011 7:32 am   Subject: Re: Fuel Tanks
Mark, I was going through some of the original photos supplied with the CH-640 disk. There is a series of CH-2000 wing photos that shows a detail of the grounding strap connection.
You are probably w ...
  Topic: A Newbie from Malaysia
pilot4pay

Replies: 21
Views: 30696

PostForum: Zenith640-List   Posted: Sun Apr 17, 2011 1:00 pm   Subject: Re: A Newbie from Malaysia
Pilot4play thanks alot for that answer on the shear machine, i do not intend to be a kit builder. LOL

Here is my progress so far, I have gotten a source for Aluminum sheet here, but am wonderin ...
  Topic: A Newbie from Malaysia
pilot4pay

Replies: 21
Views: 30696

PostForum: Zenith640-List   Posted: Fri Apr 15, 2011 4:14 am   Subject: Re: A Newbie from Malaysia
Hello Guys,

Please which one is better about shear, i can found hydraulic which is expensive, and there is manual shear machine. So which one should i go for. But I found a shear plan on 601.org bu ...
  Topic: A Newbie from Malaysia
pilot4pay

Replies: 21
Views: 30696

PostForum: Zenith640-List   Posted: Mon Apr 04, 2011 2:44 pm   Subject: Re: A Newbie from Malaysia
Here is a link to Zenith construction FAQ: http://www.zenithair.com/images/kit-data/college.html
http://www.zenithair.com/images/kit-data/faq-gen.htm

here is a link to a website with a lot of how ...
  Topic: A Newbie from Malaysia
pilot4pay

Replies: 21
Views: 30696

PostForum: Zenith640-List   Posted: Sun Apr 03, 2011 7:42 am   Subject: Re: A Newbie from Malaysia
Welcome Steve!
There was a fellow, Christian Trembly I believe, who was building from plans, but he has since abandoned his project in favor of a certified aircraft.
I am building from a kit, and be ...
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Sat Feb 26, 2011 2:30 pm   Subject: Re: Fuel Tanks
Hey Mark! I just wanted to touch base with you on those straps. I wanted to be sure that the material I have is what is being referred to in the drawing 640-M-73. It's hard to tell by the drawing as i ...
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Thu Feb 24, 2011 1:49 pm   Subject: Re: Fuel Tanks
What I know about fuel injected systems.
I'm going with an auto conversion and fuel injection also. My understanding is that each tank must have provision for a return line, and that the fuel selecto ...
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Sun Feb 20, 2011 3:02 pm   Subject: Re: Fuel Tanks
Heh, the only 2 metal forming tools I don't have are a a shear and a brake. You may want to get them from Zenair. I'll make up a set of strap for ya though, no problem. How soon do you need them?
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Fri Feb 18, 2011 6:39 am   Subject: Re: Fuel Tanks
You are one busy beaver! But I'll bet you have heat in your shop too.
I need to get hot this year. I'll look over your wish list and get back with you.
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Tue Feb 15, 2011 5:43 pm   Subject: Re: Fuel Tanks
Mark, I think you and I are probably about the same state of build (you're probably a bit ahead with wings). I can make you a set of grounding straps. I have a roll of braided plated ribbon. I'll be f ...
  Topic: Fuel Tanks
pilot4pay

Replies: 20
Views: 31674

PostForum: Zenith640-List   Posted: Mon Feb 14, 2011 2:12 pm   Subject: Re: Fuel Tanks
Chris has an earlier post on the ext. range tank on page 2, but it doesn't show the tank installed in the wing.
I think the 601/650 has a"similar" installation. You might have a look at som ...
  Topic: Flap ribs
pilot4pay

Replies: 8
Views: 12881

PostForum: Zenith640-List   Posted: Wed Jan 19, 2011 3:52 pm   Subject: Re: Flap ribs
Damage to disc.
 
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