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Dimmer for 5 volt lights

 
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dsvs(at)ca.rr.com
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PostPosted: Mon Apr 09, 2007 5:17 pm    Post subject: Dimmer for 5 volt lights Reply with quote

I am looking gor a recopmendation on purchase of a dimmer system for 5 volt
panel lights. My AC has a 14 volt system and the people who are building an
ecgraved panel for me recomended 5 volt lights vs 14 volt because they last
considerably longer.So, does anyone know of a good dimmer with a masx output
of 5 volts with 14 volts in? Thanks. Don


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nuckollsr(at)cox.net
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PostPosted: Mon Apr 09, 2007 8:41 pm    Post subject: Dimmer for 5 volt lights Reply with quote

At 06:17 PM 4/9/2007 -0700, you wrote:

Quote:


I am looking gor a recopmendation on purchase of a dimmer system for 5 volt
panel lights. My AC has a 14 volt system and the people who are building an
ecgraved panel for me recomended 5 volt lights vs 14 volt because they last
considerably longer.So, does anyone know of a good dimmer with a masx output
of 5 volts with 14 volts in? Thanks. Don


It just so happens that I'm building one for a customer. Details
are not finalized yet but it looks like the critter will be rated
at 0.7 to 5.0 volts output at up to 4A. It will be packaged in
the same enclosure as shown on page 2 of

http://www.aeroelectric.com/Catalog/AEC/9011/9011-700-1C.pdf

I'll know more in about a week. Prototyping parts are expected
here later this week but I won't be able to play with them
until next week.

I think the price will be something on the order of $55
and will include the externally mounted dimmer control
pot.

The part number will be AEC9033-1.

Bob . . .

----------------------------------------
( IF one aspires to be "world class", )
( what ever you do must be exercised )
( EVERY day . . . )
( R. L. Nuckolls III )
----------------------------------------


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dsvs(at)ca.rr.com
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PostPosted: Mon Apr 09, 2007 9:23 pm    Post subject: Dimmer for 5 volt lights Reply with quote

Bob,
I will take one. I need to know the size hole that the pot will require in
the panel so that I can proceed with that part of the project. If you can
please send me that information and please let me know when the dimmer is
available. Thanks. Don

--


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rjquillin(at)gmail.com
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PostPosted: Mon Apr 09, 2007 9:43 pm    Post subject: Dimmer for 5 volt lights Reply with quote

At 22:40 4/9/2007, you wrote:
Quote:
I think the price will be something on the order of $55
and will include the externally mounted dimmer control
pot.

The part number will be AEC9033-1.

Bob . . .

Any chance you could make it track an existing 14V dimmer circuit as an option?

Ron Q.


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nuckollsr(at)cox.net
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PostPosted: Tue Apr 10, 2007 4:21 am    Post subject: Dimmer for 5 volt lights Reply with quote

At 10:42 PM 4/9/2007 -0700, you wrote:

Quote:


At 22:40 4/9/2007, you wrote:
>I think the price will be something on the order of $55
> and will include the externally mounted dimmer control
> pot.
>
> The part number will be AEC9033-1.
>
> Bob . . .

Any chance you could make it track an existing 14V dimmer circuit as an
option?

Ron Q.
--
10:59 PM

-- incoming mail is certified Virus Free.
Checked by AVG.


Bob . . .

----------------------------------------
( IF one aspires to be "world class", )
( what ever you do must be exercised )
( EVERY day . . . )
( R. L. Nuckolls III )
----------------------------------------


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nuckollsr(at)cox.net
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PostPosted: Tue Apr 10, 2007 4:24 am    Post subject: Dimmer for 5 volt lights Reply with quote

At 10:42 PM 4/9/2007 -0700, you wrote:

Quote:


At 22:40 4/9/2007, you wrote:
>I think the price will be something on the order of $55
> and will include the externally mounted dimmer control
> pot.
>
> The part number will be AEC9033-1.
>
> Bob . . .

Any chance you could make it track an existing 14V dimmer circuit as an
option?

Ron Q.

Yeah, that can be done but given that 5v lighting (as
is most incandescent panel lighting) is going the way
of the buggy whip, there's virtually no way I would
recover the cost of development. I don't expect to sell
more than a half dozen of the 9033-1 as a lighting dimmer.

The AEC9033-2 will be a power supply to eliminate batteries
in a variety of hand-held devices that run from 2 or 3
cells. I might sell a few more of those.

Bob . . .

----------------------------------------
( IF one aspires to be "world class", )
( what ever you do must be exercised )
( EVERY day . . . )
( R. L. Nuckolls III )
----------------------------------------


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klehman(at)albedo.net
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PostPosted: Tue Apr 10, 2007 6:10 am    Post subject: Dimmer for 5 volt lights Reply with quote

Why 5 volts? Sure, in theory the filaments are thicker and more
reliable in high vibration situations but is it meaningful for 12 volt
vehicles. Apparently it is already increasing complexity and costs.

How many bulbs here? Would it make sense to put a couple of strings of 3
in series for 14.4 volts operation? Can they be replaced with 12 volt
bulbs? LED's?

Ken
Robert L. Nuckolls, III wrote:

Quote:

<nuckollsr(at)cox.net>

At 10:42 PM 4/9/2007 -0700, you wrote:

>
> <rjquillin(at)gmail.com>
>
> At 22:40 4/9/2007, you wrote:
>
>> I think the price will be something on the order of $55
>> and will include the externally mounted dimmer control
>> pot.
>>
>> The part number will be AEC9033-1.
>>
>> Bob . . .
> Any chance you could make it track an existing 14V dimmer circuit as
> an option?
>
> Ron Q.
Yeah, that can be done but given that 5v lighting (as
is most incandescent panel lighting) is going the way
of the buggy whip, there's virtually no way I would
recover the cost of development. I don't expect to sell
more than a half dozen of the 9033-1 as a lighting dimmer.

The AEC9033-2 will be a power supply to eliminate batteries
in a variety of hand-held devices that run from 2 or 3
cells. I might sell a few more of those.

Bob . . .


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dennis.glaeser(at)eds.com
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PostPosted: Tue Apr 10, 2007 7:53 am    Post subject: Dimmer for 5 volt lights Reply with quote

Eric Jones sells a dimmer that can be configured for whatever min and
max voltage range you desire:
http://www.periheliondesign.com/egpavr.htm

Dennis Glaeser

------------------------------------------------------------------------
------------
From: Don Vs
Date: Mon Apr 09 - 6:17 PM

I am looking gor a recopmendation on purchase of a dimmer system for 5
volt
panel lights. My AC has a 14 volt system and the people who are
building an
ecgraved panel for me recomended 5 volt lights vs 14 volt because they
last
considerably longer.So, does anyone know of a good dimmer with a masx
output
of 5 volts with 14 volts in? Thanks. Don


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nuckollsr(at)cox.net
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PostPosted: Tue Apr 10, 2007 9:24 am    Post subject: Dimmer for 5 volt lights Reply with quote

At 11:51 AM 4/10/2007 -0400, you wrote:

Quote:

<dennis.glaeser(at)eds.com>

Eric Jones sells a dimmer that can be configured for whatever min and
max voltage range you desire:
http://www.periheliondesign.com/egpavr.htm

This product uses the LM317 linear adjustable regulator
to drop the incoming voltage to the desired level and hold
it by means of a feedback loops that provides active
regulation. When set up to provide say 5 volts at 1 amp
of output it must dispose of 9 volts x 1 amp or 9 watts
of power that will manifest itself as heating in the
LM317.

The heat sink provided for this device is not adequate to
shed 9w of heat and keep the LM317 happy. The 1.5A
rating of this product depends on a max bright
load of 1.5A falling to some more tolerable value as
the brightness is turned down. There's a figure in the
'Connection that speaks to characteristics of incandescent
lamps. It shows that at 50% of rated voltage, an incandescent
lamp still draws about 70% of rated current. So turning intensity
down to 7 volts on our 1.5A hypothetical offers a load
of 1.05 Amps. The 7 volt drop at 1.05 amps still asks
the heatsink to cool the LM317 with a 7.2 watt heat
rejection task. It's still too small.

5 Volt, long lived imbedded lamps tend to have beefy filaments . . . the
lamps are generally rated at 100 mA or more each. It takes
only 10 lamps in the string to provide a 1A load to a lighting
dimmer.

The pure linear dimmers such as the one cited above and
those offered by B&C are not well suited for controlling
5v lighting systems because of their inefficiencies. Note
also that the B&C 1.5A regulator comes with an LM317
chip . . . and it's on a much bigger heatsink to insure
regulator performance at full rated current at any output
voltage setting and max expected local ambient temperature.

The AEC9033 series devices are switchmode regulators that
offer about 80% minimum efficiency over the full range of
voltage settings and loads. This means that with the output
set for say 5V on a 4A load (20 Watts out) the heat rejected
by the assembly is under 5 watts.

Depending on heat rejection studies at the prototype stage
-AND- radio noise studies the output of the 9033 series
devices may have to be de-rated . . . but in no case do
I expect it to be less than 2.5 amps.

Bob . . .


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PostPosted: Tue Apr 10, 2007 10:30 am    Post subject: Dimmer for 5 volt lights Reply with quote

At 10:05 AM 4/10/2007 -0400, you wrote:

Quote:


Why 5 volts? Sure, in theory the filaments are thicker and more reliable
in high vibration situations but is it meaningful for 12 volt vehicles.
Apparently it is already increasing complexity and costs.

How many bulbs here? Would it make sense to put a couple of strings of 3
in series for 14.4 volts operation? Can they be replaced with 12 volt
bulbs? LED's?

Ken

Imbedded lamps in back lit panels for aircraft use
wire lead devices held in place with epoxy. VERY
difficult to change out. The practice of choice for
this technology when it was new (about 1965) was
to use the longest life lamps we could put our hands
on. See:

http://tinyurl.com/22268w

Here's an excerpt from the lamps listing in Allied's
catalog. Note the style 13 and 15 lamps are all small,
wire leaded devices. Note the exemplary rated lives
for some of these lamps . . . 60,000 hours!!!

Today, I'd sure be looking for ways to use leds in
this application, check out the price of those lamps.

The 5v imbedded technology was a really whoopy-do thing
about 25 years ago and there are still folks who make
a good living fabricating spares for thousands of aircraft
that use it. I'd sure think twice before I used it in
a new design.

Bob. . .


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PostPosted: Wed Apr 11, 2007 4:47 pm    Post subject: Dimmer for 5 volt lights Reply with quote

Bob,
Is it possible to control multiple copies of this dimmer from the same pot?

--


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PostPosted: Wed Apr 11, 2007 5:42 pm    Post subject: Dimmer for 5 volt lights Reply with quote

At 05:47 PM 4/11/2007 -0700, you wrote:

Quote:


Bob,
Is it possible to control multiple copies of this dimmer from the same pot?

I'd have to think about that a bit. I think so but I'll need
to noodle through the physics of the control loop. Why multiples
instead of one BIG one?

Bob . . .


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PostPosted: Wed Apr 11, 2007 5:56 pm    Post subject: Dimmer for 5 volt lights Reply with quote

I might need more amp capability, so I thought multiple dimmers would be the
way to go, Are you going to make this dimmer available with a higher
capability? or did I not catch your meaning of a "one big one"?

--


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