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Isolated DC-DC Electronics design pointers

 
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zk-vii(at)rvproject.gen.n
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PostPosted: Mon Jun 04, 2007 3:56 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

Hi,

I would like to fabricate a small PCB to provide an isolated (or two
isolated) 9V DC supplies (< 250mA each) from the ship 12/14V feed.

I'm happy with designing the PCBs layout / fabrication etc from a schematic
but have been struggling to find a simple solution. My gut feeling is there
should be a IC out there that does this for me with a few additional
external components - any suggestions?

Thanks,

Carl
--
ZK-VII - RV 7A QB - finishing? - New Zealand
http://www.rvproject.gen.nz/


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aadamson(at)highrf.com
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PostPosted: Mon Jun 04, 2007 4:13 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

Don't they make 7809's? A single part, maybe need a cap or resistor to
current limit it, but pretty sure they are avail. Look for LM7809 as a
start, probably all kinds of versions.

Alan

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hooverra(at)verizon.net
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PostPosted: Mon Jun 04, 2007 5:01 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

Carl,
Try this NDY1209C A couple of capacitors and you have an isolated
supply. I have a couple of the 200ma (NDL1209SC) versions for my ANR
power but I have not yet tested everything although the power supplies
are working fine. I wired them on a piece of perf board.

Purchased from: www.mouser.com
C&D Web site: http://store.cd4power.com

C&D Technologies, Inc.
11 Cabot Boulevard, Mansfield, MA 02048-1151, USA
Tel: + (508) 339-3000
Fax: +(800) 233-2765
email: sales(at)cdtechno.com
--
Ralph C. Hoover
RV7A
hooverra at verizon dot net


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zk-vii(at)rvproject.gen.n
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PostPosted: Mon Jun 04, 2007 5:13 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

My (limited) understanding is these are similar to the LM315 / 350 type
devices - 3 legged and don't use an isolated ground.

Cheers,

Carl

[quote] --


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jgarner(at)dslextreme.com
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PostPosted: Mon Jun 04, 2007 5:43 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

Hard to beat one or two of these at ~$13 ea...

Dont know if you can get them in NZ though?

HTH, Joe

http://www.digikey.com/scripts/DkSearch/dksus.dll?Detail?Ref=184688&Row 4103&Site=US

Carl Morgan wrote:
Quote:


Hi,

I would like to fabricate a small PCB to provide an isolated (or two
isolated) 9V DC supplies (< 250mA each) from the ship 12/14V feed.

I'm happy with designing the PCBs layout / fabrication etc from a schematic
but have been struggling to find a simple solution. My gut feeling is there
should be a IC out there that does this for me with a few additional
external components - any suggestions?

Thanks,

Carl
--
ZK-VII - RV 7A QB - finishing? - New Zealand
http://www.rvproject.gen.nz/




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retasker(at)optonline.net
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PostPosted: Mon Jun 04, 2007 6:22 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

Do you actually need isolated 9V? If so, then the solution suggested by
Mr. Hoover should be okay. But note carefully that those devices have a
minimum load (25% or 83mA for the one in question). Specifically what
happens under that load is not specified, but they do say that the
ripple increases significantly. Maybe Mr. Hoover can tell us what
happens at very low or no loads as he has some of these units (assuming
he has access to an oscilloscope).

If you do not need isolation, then the other suggestion of using a 7809
is a good one. This part needs only a small input and a small output
capacitor (similar to the NDY1209C but can use a lower quality cap).
They are available from many manufacturers and are very cheap. The
NDY1209C specifies 78% efficiency at full load which is not bad but
probably falls at lighter loads. The 7809 will run at 63% efficiency
for all loads (14.2V in and 9V out). While the difference between 78%
and 63% may seem like a lot to some, and for high power applications it
would be, for this application the difference is only 1/2W. You might
need a small heat sink on the 7809 depending on what your actual load is.

Dick Tasker

Carl Morgan wrote:

Quote:


Hi,

I would like to fabricate a small PCB to provide an isolated (or two
isolated) 9V DC supplies (< 250mA each) from the ship 12/14V feed.

I'm happy with designing the PCBs layout / fabrication etc from a schematic
but have been struggling to find a simple solution. My gut feeling is there
should be a IC out there that does this for me with a few additional
external components - any suggestions?

Thanks,

Carl
--
ZK-VII - RV 7A QB - finishing? - New Zealand
http://www.rvproject.gen.nz/



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hooverra(at)verizon.net
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PostPosted: Wed Jun 06, 2007 7:22 pm    Post subject: Isolated DC-DC Electronics design pointers Reply with quote

I have attached a schematic and photo's of the 9VDC ANR supply I
have built for my RV7A (Headsets Inc ANR conversion) I have tested the
supply for basic DC voltage. I added a load of about 60ma. The ripple
looked OK (I do not remember the exact numbers) I will measure again
when it is wired into the plane and running the Headphones. The Headsets
Inc. modules draw about 15ma in a quiet shop rising to about 20ma if I
yell. (Don't know what the neighbors thought!)
I'll report the final results when everything is powered up and
operating. The focus now is on getting the panel wiring finished so the
final skin can go on.
Getting close!!

--
Ralph C. Hoover
RV7A
hooverra at verizon dot net


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