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Arksey(at)aol.com Guest
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Posted: Fri Jul 06, 2007 4:33 pm Post subject: fuel problem I think? |
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Hello gang,
Looking for information and advice. We have a firestar ll with a 503 rotax,
dual ignition, dual carbs, pull start, no battery, Grandson experienced a
engine problem which is described as engine rpm’s dropped off , engine was not
running rough nor sounded or felt rough when rpm dropped, engine rpms came
right back up without engine stopping. He had been airborne about 5 minutes when
this happened, He came back in and landed and the engine ran ok after the
problem. We checked things over, pulled the carb bowls and things looked ok.
He took off and flew about a hour with no engine problem. I later flew about
a hour with no problem. A few days later I decided to take a little pitch out
of prop to gain more rpm’s on take off and after warming up engine and
testing mags I took off to experience the same problem he had, but i was at about
300’ , Rpm’s dropped a lot to the point I thought it was going to quit. It
did this about 3 times before I got in back on the runway. It acted to me like
the engine was running out of fuel and then would get enough fuel to run ok.
I checked everything out found nothing wrong and decided to take off again.
Engine again had same problem…Just like prior takeoff. This convinced me to
put it in the hangar and fix the problem. The fuel system is described as
follows. I have all nearly new gas lines, plastic, and recommended type, heavy
type pulse line. Pulse pump was rebuilt about 40 hours ago, , gascolater screen
is clean , fuel filter with about 20 hours. Primer bulb was new this
spring and has bypass , also a primer in the system. Fuel comes out of the bottom
of 2 5gal tanks. Tank filler caps are vented. We are fussy about our fuel
and it goes thru a mr funnel when filling the tanks. Carbs rebuilt about 30
hours ago. I have found nothing wrong from inspection except the pulse pump
has no weep hole as recommended, also pulse line does not go below pump to
form trap as recommended. So we are going to put on new pump with weep hole and
correct the pulse line, new fuel filter and test fly it. I wonder about
this also: the pulse pump is about 31” about the bottom of the tanks and the
length of pulse line is 12” long. Pump specs call for maximum rise of 39”.So
we are close to the maximum…I am considering a electric fuel pump running
off the engine electrity, not battery and being plumbed in series, not
parallel. I know that some recommend the electric pump be installed in parallel, but
this is a lot more complicated and messy….and is it really necessary?? Sorry
for such a long post….but thanks for your thoughts and input…will let you
know what happens.
Jim Swan firestar ll 503 michigan
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planecrazzzy Guest
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Posted: Fri Jul 06, 2007 5:01 pm Post subject: Re: fuel problem I think? |
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It sounds like slight "Carb Ice" to me.....
I had it happen with a 582.....a few years ago....Had to land
Later my Dad told me that I should have tried to hit the Primer...
Gotta Fly...
Mike & "Jaz" in MN - FSII/503
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jlsk1(at)frontiernet.net Guest
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Posted: Fri Jul 06, 2007 5:07 pm Post subject: fuel problem I think? |
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Jim, ask yourself, What changed with the plane since your last uneventful flights, did you add fuel? if so, check the source/Quality. In other words, I think that your plan you mentioned in the post is the correct course of action.. Can you extend the fuel hose from the carb, , route the hose extension from there back to a fuel can on the ground under the plane & see if you can get the fuel to siphon back close to the ground? If so, it's probably not the fuel system/& or clogged filter.
How about the jetting, ? small piece of dirt that gets released when RPMs/suction drop? & so on. Like I said, I think you`re on the right track already. Jim
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beauford173(at)verizon.ne Guest
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Posted: Fri Jul 06, 2007 5:18 pm Post subject: fuel problem I think? |
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Jim:
Whatever else you check, if it were mine, I'd sure be wanting to yank the exhaust manifold off and look at the pistons and rings for signs of scuffing and possible near-seizure... Had similar symptoms with my Nazi 447once... was carboned-up rings which caused it to almost seize. It bogged down, then recovered for a while and ran normally... I flew on home and cleaned the fuel system...Started it cold and it ran OK... on takeoff it bogged again... I looked into the exhaust ports and instantly saw the problem. I was lucky -- got off with new pistons and a carbuerator choke piston... Could have easily cost me my fanny.
Just a thought....Worth what ye paid fer it...
Beauford
Firefly 076 / N173BW
Brandon, FL
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Arksey(at)aol.com Guest
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Posted: Fri Jul 06, 2007 6:05 pm Post subject: fuel problem I think? |
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Hi mike,
thanks for your suggestion of carb ice...but conditons were not conducive for carb ice at time......but yes it is possible....thanks Mike....
jim swan firestar ll michigan
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[quote][b]
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Arksey(at)aol.com Guest
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Posted: Fri Jul 06, 2007 6:10 pm Post subject: fuel problem I think? |
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Hi JIm,
thanks...yur idea about siphon fuel back to a can is a good way to check resistance in fuel line....thanks....
jim swan firestar ll 503 michigan
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Arksey(at)aol.com Guest
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Posted: Fri Jul 06, 2007 6:12 pm Post subject: fuel problem I think? |
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Hi Beauford.
thanks.... will check pistons...good thought.....jim swan firestar ll 503 michigan
See what's free at AOL.com.
[quote][b]
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ElleryWeld(at)aol.com Guest
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Posted: Fri Jul 06, 2007 7:01 pm Post subject: fuel problem I think? |
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one other thing you might try is pulling the slides out of your carbs and raising the needle one notch, usually I do this in the spring of the year but I didnt this year and ended up doing it later to make my engine purr again as soon as it started running like that I knew what it was and landed at the next strip and made the proper adjustment
Just another thought from Maine
Ellery
Do Not Archive
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WhiskeyVictor36(at)aol.co Guest
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Posted: Fri Jul 06, 2007 7:26 pm Post subject: fuel problem I think? |
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In a message dated 7/6/2007 11:02:20 P.M. Eastern Daylight Time, ElleryWeld(at)aol.com writes:
Quote: | you might try is pulling the slides out of your carbs and raising the needle one notch, usually I do this in the spring of the year |
Ellery,
Do you mean raise the needle, by lowering the clip in the groove?
If so, that would allow more fuel mix (richer). I thought it was better to lean out for the summer because there's less air due to humidity.
Bill Varnes
Original Kolb FireStar
Audubon NJ
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lcottrell
Joined: 29 May 2006 Posts: 1494 Location: Jordan Valley, Or
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Posted: Fri Jul 06, 2007 8:05 pm Post subject: fuel problem I think? |
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Check the squeeze bulb.
Larry C
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aoldman(at)xtra.co.nz Guest
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Posted: Fri Jul 06, 2007 10:53 pm Post subject: fuel problem I think? |
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Have had similar problem , the problem was the air filter. Take the air filter off and see if RPMs come back to normal. If they do give the filter a good clean . The method I use is hot soapy water and then dry out .I find this needs done about every 25 to 30 hours to prevent occurrence If its fuel starvation that will not help but pulling the chock on when the problem occurs will or should momentarily rectify the problem and point you in the right direction.
Tony
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pj.ladd(at)btinternet.com Guest
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Posted: Fri Jul 06, 2007 11:02 pm Post subject: fuel problem I think? |
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Looking for information and advice>>
Whats the weather like? Carb ice?
Pat
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planecrazzzy Guest
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Posted: Sat Jul 07, 2007 2:58 am Post subject: Re: fuel problem I think? |
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You can get Carb Ice at 70 degree F.....if the humidity is up.....
Gotta Fly...
Mike & "Jaz" in MN
.
.
.
[/quote]
Quote: | Whats the weather like? Carb ice?
Pat |
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ElleryWeld(at)aol.com Guest
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Posted: Sat Jul 07, 2007 4:44 am Post subject: fuel problem I think? |
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Yes Bill that is what I have to do every year in the warm weather to make my machine run good or it will act like it is running out of fuel in short spirts but never completly quits when it happens it will make you look real fast for a landing spot
Ellery
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George Myers
Joined: 10 Jan 2006 Posts: 76 Location: San Marcos, Texas
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Posted: Sat Jul 07, 2007 9:58 am Post subject: fuel problem I think? |
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I had the same problem with a 503 on a quicksilver a couple years ago that I got a good deal on. Tried 3 different carbs, dozens of settings, 3 different fuel pumps, all new fuel lines & filter and a thunderbird dance. It would give 6000 rpms for 2 to 5 minutes then cut back to 1500 to 2000 for about the same. I could stay up with good thermals but not for too long otherwise. Finally pulled the jugs off. The rings were stuck just a little (if there is such a thing) and there were a couple light scuff marks on both pistons. Also the crosshatching on the cylinder walls was negligible to nonexistent. I purchased the next sized up pistons & rings online, had a local machine shop bore the walls to spec & it flew like a new one until I sold it 200 hours later. I assumed then, & still do, that it was partially seizing until it cooled a little then was good to go until it heated up again. I put about 6 or 8 hours & several ‘exciting’ flights on it that way.
George
From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Arksey(at)aol.com
Sent: Friday, July 06, 2007 7:33 PM
To: kolb-list(at)matronics.com
Subject: fuel problem I think?
Hello gang,
Looking for information and advice. We have a firestar ll with a 503 rotax, dual ignition, dual carbs, pull start, no battery, Grandson experienced a engine problem which is described as engine rpm’s dropped off , engine was plumbed in series, not parallel. I know that some recommend the electric pump be installed in parallel, but this is a lot more complicated and messy….and is it really necessary?? Sorry for such a long post….but thanks for your thoughts and input…will let you know what happens.
Jim Swan firestar ll 503 michigan
See what's free at AOL.com.
Quote: | http://www.matronics.com/Navigator?Kolb-List | 01234
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