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Switch guards, switch locks, locking switches?

 
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CBarber(at)TexasAttorney.
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PostPosted: Sat Jul 14, 2007 5:29 pm    Post subject: Switch guards, switch locks, locking switches? Reply with quote

My project is an all electric bird (Velocity SE) with a rotary engine. Since if I loose power things get quite I am using Bob's duel alternator/duel battery set up. What I am curious about is the switches in the cabin. Currently I have all the switches up high on the panel a bit right of center towards the co-pilot position. I hope to not have a passanger who would inadvertanlty flip a switch down and off, HOWEVER, you never know what may get tangled or a stray move may flip a switch....in my set up, if my coil switch or primary injectors get switched off I will start sweating. Also, I don't really mind the switches where they are, but I do have a couple of other places I would like them, but I placed them here as to minimize being bumped.

My question is what other options do I have to either guard against accidental deactivation. I have purchased a couple of aviation locking toggles from ebay, but they are kinda small and may not be up for the task (but at $13.00 I couldn't go too wrong...they may work for my coil switch and primary fuel). The regulare priced DPDT (for my contactors and injectors) seem to start at close to $60.00 a piece...a bit much for my police salery if other options will surfice.

I have also considered those installing some of the switch guards you see in old nuclear missle bunker movies that they would open to expose the firing buttons for the big ol' missles. I considered installing them upside down (which is really easy) so that they are on when the cover is closed thus making the switch impossible to turn off by mistake. This seems really fool proof, however, the guards, while cheap, are pretty big and do not look all that, well, elligant.

Also, I was watching the Astronaut Farmer last night on PPV and saw the little hard wire loops that where installed next to the switches on each side of the individual switches in his space capsule and this reminded me of the ones NASA used to use....maybe still do. Donno. These seem to be just half circles that make grabbing the switch very deliberate and minimizes potential knocks. Finally, it seems as if I have seen bars held in by springs that lay across a series of switches to keep them in place.

What say ye? Insight? Wisdom? Warnings? Observations? WAG's?

Thanks.

All the best,

Chris Barber
Houston

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blackoaks(at)gmail.com
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PostPosted: Sat Jul 14, 2007 6:34 pm    Post subject: Switch guards, switch locks, locking switches? Reply with quote

You might look at www.PerihelionDesign.com for switch guards......
--
John McMahon
Lancair Super ES, S/N 170, N9637M (Reserved) [quote][b]


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raymondj(at)frontiernet.n
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PostPosted: Sat Jul 14, 2007 11:29 pm    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Saw this on eBay. Expensive but a possibility.

http://cgi.ebay.com/ebaymotors/New-Reproduction-NASA-Space-Shuttle-Switch-Guards_W0QQcmdZViewItemQQcategoryZ50466QQihZ008QQitemZ180138370945QQrdZ1

Raymond Julian
Kettle River, MN
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BobsV35B(at)aol.com
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PostPosted: Sun Jul 15, 2007 4:30 am    Post subject: Switch guards, switch locks, locking switches? Reply with quote

In a message dated 7/15/2007 2:30:57 A.M. Central Daylight Time, raymondj(at)frontiernet.net writes:
Quote:
Saw this on eBay. Expensive but a possibility.

http://cgi.ebay.com/ebaymotors/New-Reproduction-NASA-Space-Shuttle-Switch-Guards_W0QQcmdZViewItemQQcategoryZ50466QQihZ008QQitemZ180138370945QQrdZ1

Raymond Julian
Kettle River, MN



Did you note that this is our own Eric Jones (PerihelionDesign.com)?

Happy Skies,

Old Bob
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Stearman N3977A
Brookeridge Air Park LL22
Downers Grove, IL 60516
630 985-8503

Get a sneak peak of the all-new AOL.com.
[quote][b]


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Eric M. Jones



Joined: 10 Jan 2006
Posts: 565
Location: Massachusetts

PostPosted: Sun Jul 15, 2007 5:34 am    Post subject: Re: Switch guards, switch locks, locking switches? Reply with quote

I sell the half-loop and the space shuttle guards on my website. In fact NASA and millitary now buys them from me. (Perihelion Design has "parts in orbit"...when I mentioned this to a friend he said that HE had "parts that left the solar system on two Voyagers"...so you can't win).

I call the half-loop guards NASA X-plane guards, but they were also used on many aircraft.

The flip-up toogle guards (non-mil spec) in many colors are being sold almost for FREE on MPJA:

http://www.mpja.com/prodinfo.asp?number=16100+SW

"Ring the bells that still can ring;
Forget your perfect offering!
There is a crack in everything;
That's how the light gets in."
---Leonard Cohen


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Eric M. Jones
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113 Brentwood Drive
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jonlaury



Joined: 06 Nov 2006
Posts: 336

PostPosted: Sun Jul 15, 2007 8:54 am    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Aerotronics, in Montana, supplies rocker switches that live behind transparent, springloaded doors. W-a-a-a-y Cool!
www.aerotronics.com , Kit Panels, New Glasair, Steve Thomas' Panel , lower left corner.



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raymondj(at)frontiernet.n
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PostPosted: Sun Jul 15, 2007 9:56 am    Post subject: Switch guards, switch locks, locking switches? Reply with quote

No, I must admit, I didn't. I got to the price and quit reading.

Raymond Julian
Kettle River, MN.
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CBarber(at)TexasAttorney.
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PostPosted: Sun Jul 15, 2007 10:14 am    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Yep, I think I am gonna go with your half loop x-plane solution. Kinda like
the "retro-futuristic" look. May place my online order in just a bit.
Thanks guys.

All the best,

Chris
www.LoneStarVelocity.com

Christopher Barber
Attorney and Counselor at Law
5110 Bissonnet, No 418
Bellaire, Texas 77401

Serving the Needs of Senior Texans

281-464-LAWS (5297)
281-754-4168 Fax
www.TexasAttorney.net

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lists(at)stevet.net
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PostPosted: Sun Jul 15, 2007 10:31 am    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Slight correction to John's comment below.  The switches behind the clear plastic spring-loaded doors are push-button switches, not rocker.  They are SPST, and so have limited application.  However, I'm using them for my ignition switches, one left and one right on a Z-14 architecture.  But they are indeed way-cool!
Best Regards,

Steve Thomas
____________________________________________________________________


On Jul 15, 2007, at 10:50 AM, John Burnaby wrote:
Quote:
Aerotronics, in Montana, supplies rocker switches that live behind transparent, springloaded doors. W-a-a-a-y Cool!
www.aerotronics.com , Kit Panels, New Glasair, Steve Thomas' Panel , lower left corner.
 
 
 
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kuffel(at)cyberport.net
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PostPosted: Sun Jul 15, 2007 10:39 am    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Chris,

<<aviation locking toggles from ebay, but they are kinda small
and may not be up for the task (but at $13.00..>>

Mouser (mouser.com) has medium capacity locking toggle switches
at reasonable cost. For example their NKK SPST (633-S1AL-RO) is
rated at 20 amps DC for $10.25. I like the looks of the handle
on this switch. Mouser gives excellent service and they don't
mind small orders.

Tom Kuffel


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raymondj(at)frontiernet.n
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PostPosted: Sun Jul 15, 2007 12:56 pm    Post subject: Switch guards, switch locks, locking switches? Reply with quote

I'm interested in the locking toggles. I looked at Mouser and NKK and can't
tell how they lock/unlock ( I'm guessing pull out) and if they lock in one
or both positions.

Appreciate any info.

Raymond Julian
Kettle River, MN
do not archive
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kuffel(at)cyberport.net
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PostPosted: Sun Jul 15, 2007 1:45 pm    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Raymond

<<locking toggles. I looked at Mouser and NKK and can't tell how
they lock/unlock ( I'm guessing pull out) and if they lock in one
or both positions>>

<<NKK SPST (633-S1AL-RO) is rated at 20 amps DC for $10.25>>

Pull handle out, move to desired position, release. They lock in
all positions (two for on-none-on or on-none-off and three for
on-off-on).

Tom Kuffel


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raymondj(at)frontiernet.n
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PostPosted: Sun Jul 15, 2007 2:03 pm    Post subject: Switch guards, switch locks, locking switches? Reply with quote

Thanks Tom.

Raymond Julian
Kettle River, MN

"Hope for the best,
but prepare for the worst"

---


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jetboy



Joined: 22 Jul 2006
Posts: 233

PostPosted: Sun Jul 15, 2007 2:54 pm    Post subject: Re: Switch guards, switch locks, locking switches? Reply with quote

You can be sure anything painted red or with obvious guards will be tested by your passengers! Mixture controls in Cessnas are a favourite target.

I would go for the purple or blue "missile switches" although the genuine MS25224-1 I used to control a turbine are nicer to look at and handle.

The flip covers referred to are probably Honeywell push switches, we have loads of them at work, they have a stack of microswitches operated by a paddlewheel from the pushbutton. Trouble is, if the illumination lights fail, its hard to tell if they are set to on or off position.

Ralph


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