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601 XL - 2 X 2 Steel Beams

 
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davevanlanen(at)sbcglobal
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PostPosted: Thu Feb 16, 2006 7:04 pm    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

I have a question regarding the steel support beams for building the 601 XL.
I purchased two 4' X 2" X 2" steel beams like we used in the workshop for
the rudder, thinking that was all I would need. But when I looked ahead in
the photo assembly guide, I noticed that they specify six 5' X 2" X 2" beams
for building the wings. I can get these at a sheet metal shop, but it would
cost me at least $70. For those of you who are building or have completed a
601 XL - should I just suck it up and spend the money to get them? Are they
necessary for properly jigging the components? Or are there other cheaper
options I can use? I have not been able to find anything at the local
hardware or lumber outlets. I thought about using wood, but it is not
dimensionally stable.

Thanks in advance,
Dave Van Lanen
601 XL - stabilizer


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cgalley(at)qcbc.org
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PostPosted: Thu Feb 16, 2006 8:00 pm    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

Many airplanes have been built on wood beams and tables. Wood is fairly
stable if you don't take several heating and cooling seasons to build. But
even then I don't think it will make much difference.
Cy Galley - Chair,
AirVenture Emergency Aircraft Repair
A Service Project of Chapter 75
EAA Safety Programs Editor - TC
EAA Sport Pilot---


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hrs1(at)frontiernet.net
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PostPosted: Thu Feb 16, 2006 8:47 pm    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

I got 3" x 3" square steel tubes from a metal surplus warehouse (local).
The cost was nominal, and they were cut from longer lengths. However, they
are extremely heavy and not pleasant to move around. Check the archives on
this - I think that some have used PVC pipe. Robert Schoenberger 701 55%

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p.mulwitz(at)worldnet.att
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PostPosted: Thu Feb 16, 2006 11:23 pm    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

Hi Dave,

I use ordinary 2x4 lumber instead of the steel beams. I think they
are a vast improvement since it is easy to drive screws into them to
attach them to the wood bench or to attach blocks for keeping your
work in place instead of depending on a balancing act.

My bench has a wood top, and I mounted around 5 2x4s across it. They
are leveled and shimmed to form a nice flat top surface. I often
lay 1x2s or 2x2s across these 2x4's to support things like wings and
keep them from rolling around.

Good luck,

Paul
XL wings
Quote:
I have a question regarding the steel support beams for building the 601 XL.
I purchased two 4' X 2" X 2" steel beams like we used in the workshop for
the rudder, thinking that was all I would need. But when I looked ahead in
the photo assembly guide, I noticed that they specify six 5' X 2" X 2" beams
for building the wings. I can get these at a sheet metal shop, but it would
cost me at least $70. For those of you who are building or have completed a
601 XL - should I just suck it up and spend the money to get them? Are they
necessary for properly jigging the components? Or are there other cheaper
options I can use? I have not been able to find anything at the local
hardware or lumber outlets. I thought about using wood, but it is not
dimensionally stable.

Thanks in advance,
Dave Van Lanen
601 XL - stabilizer

-


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japhillipsga(at)aol.com
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PostPosted: Fri Feb 17, 2006 6:43 am    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

Dave, consider this. What if you build with wood and spirit level and when your done the plane doesn't all fit together ? What did you save ? Some things should be the very best possible even (especially) on a home made airplane. I recommend you go steel and digital level if you want no surprises, FWIW, Bill

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Larry McFarland



Joined: 10 Jan 2006
Posts: 36
Location: East Moline, Illinois

PostPosted: Fri Feb 17, 2006 8:09 am    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

Dave,
Try the 2-inch aluminum square tube in the hardware section of Lowe's or
Farm and Fleet stores.
This stuff is dimensionally good and not terribly expensive.

Larry McFarland - 601HDS at www.macsmachine.com
do not archive.

Dave VanLanen wrote:

Quote:


I have a question regarding the steel support beams for building the 601 XL.
I purchased two 4' X 2" X 2" steel beams like we used in the workshop for
the rudder, thinking that was all I would need. But when I looked ahead in
the photo assembly guide, I noticed that they specify six 5' X 2" X 2" beams
for building the wings. I can get these at a sheet metal shop, but it would
cost me at least $70. For those of you who are building or have completed a
601 XL - should I just suck it up and spend the money to get them? Are they
necessary for properly jigging the components? Or are there other cheaper
options I can use? I have not been able to find anything at the local
hardware or lumber outlets. I thought about using wood, but it is not
dimensionally stable.

Thanks in advance,
Dave Van Lanen
601 XL - stabilizer









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Larry McFarland - 601HDS - Stratus
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PAULROD36(at)msn.com
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PostPosted: Fri Feb 17, 2006 10:12 am    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

Dave, people have used everything from PVC pipes to straight wooden 2x2's, and most everything in between. The idea is to have some sort of "true" plane for a reference as you build the wing. The only real use for something laying on the table and under the wing, as far as I can see, is to keep the clecos from causing damage to the skin as you work.

Paul Rodriguez
601XL/Corvair
fuselage-'in
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naumuk(at)alltel.net
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PostPosted: Fri Feb 17, 2006 5:12 pm    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

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Trainnut01(at)aol.com
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PostPosted: Fri Feb 17, 2006 6:33 pm    Post subject: 601 XL - 2 X 2 Steel Beams Reply with quote

Sections of plastic gutter down spout work great. Cheap. Aircraft tool aisle
at Home Depot.
Carroll Jernigan
601XL

do not archive


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