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Seat Reinforcement

 
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kitfoxjim



Joined: 30 May 2007
Posts: 7
Location: SC

PostPosted: Sun Sep 02, 2007 4:48 pm    Post subject: Seat Reinforcement Reply with quote

Wow! Had a close one yesterday. Has anyone had a seat failure? I have a Vixen and was doing touch and goes in windy conditions for practice. Had a fairly hard but not esp hard landing. When I lifted off again, I noticed the controls were locked.

I then noticed the seat had broke loose and was against control tubes. Managed to get it down by holding my weight off the seat by grabbing the tubing overhead long enough to get down. but was very scary

Any suggestions on reinforcing the seat so this wont happen again?

Thanks
kitfoxjim
Kitfox Vixen


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Fox5flyer
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PostPosted: Sun Sep 02, 2007 5:15 pm    Post subject: Seat Reinforcement Reply with quote

It's good that you're okay, Jim.
We had a member on this list who, several years ago, had the exact same
thing happen to him on landing. The nylon cable ties broke loose on a hard
landing, the seat dropped down on the main elevator control rod, locking it.
He lost control and wrecked the airplane pretty bad. I believe it was a
series 5 and I think he had a passenger.
That prompted many of us to add additional support straps to hold the seat
in place. Some used stainless steel straps. I used seat belt 2" wide
straps. Others placed blocks of wood under the seat so that it couldn't
drop down. There were other fixes, but I don't recall what they were.
Perhaps other members can add something.
It's good that your quick and clear thinking was able to save both the
airplane and probably your life. This is obviously something others should
have a good look at.
Deke

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CDE2fly(at)aol.com
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PostPosted: Sun Sep 02, 2007 6:16 pm    Post subject: Seat Reinforcement Reply with quote

Jim:

I'm nearing the completion of a Kitfox 7 and have looked at this issue fearing the same possibility. My solution was to fabricate a couple of slings that go under each side of the seat (total of 4 in all) andwrap around the structural tubeing that suports the seat.

The slings are fabricated from steel strapping normally used for pipe hanger material that can by purchased at most hardware/home improvement stores in the plumbing department. The strapping comes with pre-formed holes so once you have the correct length so that the fiberglass seatpan rests on the slings, secure with AN hardware. After installing the slings, the seats are very solid and will withstand much more load than the stock setup.

Chris

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jezim(at)pro-ns.net
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PostPosted: Sun Sep 02, 2007 8:22 pm    Post subject: Seat Reinforcement Reply with quote

I used nylon lifting straps.
Jim Series 5 0-200 building.
Lake Elmo MN.


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Fox5flyer
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PostPosted: Mon Sep 03, 2007 2:39 am    Post subject: Seat Reinforcement Reply with quote

Chris, that is very similar in principal to what I and many others have done. However, I used seat belt material.

Deke Morisse
Mikado Michigan
S5/Subaru/CAP 355+ TT
"If you don't read the newspaper you are
uninformed, if you do read
the newspaper you are misinformed."
Mark Twain


[quote]

Jim:

I'm nearing the completion of a Kitfox 7 and have looked at this issue fearing the same possibility. My solution was to fabricate a couple of slings that go under each side of the seat (total of 4 in all) andwrap around the structural tubeing that suports the seat.

The slings are fabricated from steel strapping normally used for pipe hanger material that can by purchased at most hardware/home improvement stores in the plumbing department. The strapping comes with pre-formed holes so once you have the correct length so that the fiberglass seatpan rests on the slings, secure with AN hardware. After installing the slings, the seats are very solid and will withstand much more load than the stock setup.

Chris

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Fox5flyer
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PostPosted: Mon Sep 03, 2007 2:43 am    Post subject: Seat Reinforcement Reply with quote

Very nice Jim. What are those attachments on the straps that you used?

Deke Morisse
Mikado Michigan
S5/Subaru/CAP 355+ TT

Subject: Seat Reinforcement
[quote]

I used nylon lifting straps.
Jim Series 5 0-200 building.
Lake Elmo MN.
[b]


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jezim(at)pro-ns.net
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PostPosted: Mon Sep 03, 2007 7:09 am    Post subject: Seat Reinforcement Reply with quote

3/16 pop rivets with 5/8 heads. Covered with heavy duty shrink wrap.
[quote] ---


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clemwehner(at)sbcglobal.n
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PostPosted: Mon Sep 03, 2007 4:23 pm    Post subject: Seat Reinforcement Reply with quote

I've thought about using two blocks of balsa wood, one on each side of the elevator pushrod. Any thoughts on this approach?

Clem Wehner
Lawton, OK
Mod IV-912

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PostPosted: Mon Sep 03, 2007 7:07 pm    Post subject: Seat Reinforcement Reply with quote

Clem,

Just my 2 cents, but why Balsa? It may be light, but wouldn't provide much strength or support due to the span, if the seat load falls on it.  Spruce, at a little more weight, is much stronger and could possibly support the load. However, the real problem with both (especially the spruce) is, there is no crush zone. So after the small seat cushion and tush, your spine gets to absorb the g -load. Ouch! It seems the web material or seat belt material has some give and then retains the seat pan over the controls.

I went with the webbing, but either way, I think doing something to keep the controls from getting jammed is necessary.

Rick Weiss
Series V Speedster - N39RW, 912S Power

DO NOT ARCHIVE

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occom



Joined: 26 Aug 2006
Posts: 404

PostPosted: Tue Sep 04, 2007 2:29 am    Post subject: Seat Reinforcement Reply with quote

I found this in the Kitfoxsafe list aI saved some time ago. It appears to apply here.


#34
CONCERN: (MINOR)(PRIMARILY SERIES V) FIBERGLASS SEAT BREAKING RESULTING
IN JAMMED CONTROL LINKAGE
DATE: 6-29-99
IMPACT: Breaking of the seat or seat coming loose from the fuselage
support tubes could result in the below control tubes becoming
Jammed. A complete loss of control of the aircraft could
occur.
"LIST": 1. Ensure the seat is properly and securely attached to the
fuselage tubing
2. Look at reinforcing the fiberglass seat in the areas where
  it attaches to the tubes
3. Provide full length support from top to bottom (seat lips)
  with either stainless strap or webbing of some sort.
4. Consider using metal hose clamps vice plastic tie wraps to
  secure the seat.
5. Inspect the seat frequently for signs of cracking.
  Especially after any hard landings.


Dave Goddard- Mod IV 1050/582
do not archive
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