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Control Surface Flutter ????

 
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Richard Pike



Joined: 09 Jan 2006
Posts: 1670
Location: Blountville, Tennessee

PostPosted: Thu Feb 16, 2006 7:27 pm    Post subject: Control Surface Flutter ???? Reply with quote

<http://www.bcchapel.org/pages/0003/pg6.htm>The MKIII has aileron
counterbalances because the ailerons are bad to flutter. It is most
discomfiting to look at your right wingtip and see it become a blur. I
had added approx 1.5 ounces to the trailing edge of the right aileron
for a manually adjustable trim tab. That was 1.5 ounces too much.

It is even worse to have your rudder start to flutter and immediately
have your wingman sounding very tense in your headset saying "What ever
you are doing, quit - the boom tube is starting to look like a sine
wave!" I had added approximately 3 ounces to the rudder trailing edge
for a nav light and a fixed trim tab. It was way too much.
So now my rudder also has a counterbalance. Remember that web page of
mine that you couldn't find? The rudder counterbalance is on there.
http://www.bcchapel.org/pages/0003/pg6.htm

If you are planning on adding 8 ounces to your Kolb control surface
trailing edges, you have your work cut out for you, because they will
flutter. Gare-on-teed. Plan on it.

Richard Pike
MKIII N420P (420ldPoops)

JetPilot wrote:
Quote:


Has anyone ever had control surface flutter in a Kolb ? Or the warning signs of flutter such as them starting to buzz at high speeds ? I am planning on putting electric trim tabs on all the control surfaces which will add a little weight to them on the trailing edge (about 8 ounces each), but im hoping not enough weight to induce flutter. Any information or experience on flutter on Kolbs would be greatly appreciated.

Michael A. Bigelow

--------
NO FEAR - If you have no fear you did not go as fast as you could have !!!


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Richard Pike
Kolb MKIII N420P (420ldPoops)
Kingsport, TN 3TN0

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PostPosted: Fri Feb 17, 2006 2:18 pm    Post subject: Control Surface Flutter ???? Reply with quote

We too have experienced aileron flutter on our Mark IIIC, well below Vne.
Can anyone tell me more about the counterbalances available for the ailerons
and how they are fitted?

Martin Burns
Scotland

Do not archive


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Richard Pike



Joined: 09 Jan 2006
Posts: 1670
Location: Blountville, Tennessee

PostPosted: Fri Feb 17, 2006 2:52 pm    Post subject: Control Surface Flutter ???? Reply with quote

Email New Kolb Co. and ask them, they will be glad to sell you a pair.
They slide into the aileron main tube and are riveted in place. They
have a sliding counter weight that you can slide in and out until the
ailerons are content to lay in neutral. (Disconnect the control rods
first) Then rivet the slider in place.

Richard Pike
MKIII N420P (420ldPoops)

Martin Burns wrote:
Quote:


We too have experienced aileron flutter on our Mark IIIC, well below Vne.
Can anyone tell me more about the counterbalances available for the ailerons
and how they are fitted?

Martin Burns
Scotland

Do not archive









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Kingsport, TN 3TN0

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Dave Pelletier



Joined: 10 Jan 2006
Posts: 100
Location: Prescott, Arizona

PostPosted: Fri Feb 17, 2006 3:24 pm    Post subject: Control Surface Flutter ???? Reply with quote

Be careful if you rivet in place. I put counter weights on my Firestar then
(DUH!) they stuck up too high with the wings folded to get in the trailer.
(I trailered mine all the time.) So un-riveted and put in a 3/16" (I think)
bolt so the counterweights could slide in the tube for storage. Worked
fine.

AzDave
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PostPosted: Sat Feb 18, 2006 7:12 am    Post subject: Control Surface Flutter ???? Reply with quote

I put trailing edge material (from Aircraft Spruce) on the trailing edge of
my ailerons and flaps for a cleaner more streamline look rather than use the
recommended method. I got the approval from Kolb to do this but they
suggested that I put the optional (at that time) balance weights on to avoid
flutter caused by the minor increased weight (couldn't have been more than
an ounce if that). I installed the balance weights but only used about two
inches of the heavy balance weights bolted to the ends of the balance arms.
While flying with my direct drive VW I never had a problem but when I
switched to my redrive VW I experienced a low frequency flutter. The redrive
VW cruised a good ten miles an hour faster using the same horse power. When
I started nudging 80 MPH the flutter would start. I then changed the balance
weights too ones that are app. four inches long with only one inch in the
balance arm. This has fixed the flutter problem and I have seen app. 95 MPH
for a few minutes and not even the hint of flutter.

I try to keep my empty weight down. I have read that people slide the
included weight in and out of the balance arm till the ailerons balance. I
suggest that the ailerons get balanced but they be balanced so that when
they are balanced there is only a inch or so in the balance arm with the
unneeded weight cut off rather than slid into the balance arm.

Rick Neilsen
Redrive VW powered MKIIIc

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PostPosted: Sat Feb 18, 2006 2:02 pm    Post subject: Control Surface Flutter ???? Reply with quote

Being such a high time Kolb pilot, 7 take offs, 7 landings and two go
arounds so far, and this is the one thing I really remember about the fifth
circuit around the patch. There was some light to moderate thermal activity
and I sensed a low rumbling and a little feedback from the stick as I
approached 85 MPH while trying to maintain altitude in the pattern. I looked
out the left side, 46 Hotel is flown from the right, and saw waves in the
wing skin and the left aileron flapping up and down. I pulled the throttle
back and watched the amplitude of the aileron excursions decrease and quit.
It was a bit unnerving but I made the landing, looked the aileron over for
any damage, inspected the hinge attachment rivets, and generally calmed
down. There was no damage and I didn't experience any more flutter during
the remaining two circuits, but I did use throttle to control my altitude
from then on and didn't approach the critical airspeed that seemed to bring
on the flutter again. I've done a better examination of the aileron and
hinge line since and have confirmed that there was no defprmation or damage.
I didn't build 46 Hotel, so I can't attest to how heavy or light the left
aileron is compared to the right. I'll put counter balances on the ailerons
before I fly it again.

On 2/16/06, JetPilot <orcabonita(at)hotmail.com> wrote:
Quote:



Has anyone ever had control surface flutter in a Kolb ? Or the warning
signs of flutter such as them starting to buzz at high speeds ? I am
planning on putting electric trim tabs on all the control surfaces which
will add a little weight to them on the trailing edge (about 8 ounces each),
but im hoping not enough weight to induce flutter. Any information or
experience on flutter on Kolbs would be greatly appreciated.

Michael A. Bigelow

--------
NO FEAR - If you have no fear you did not go as fast as you could have
!!!


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Rick Girard
"Pining for a home on the Range"


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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Sat Feb 18, 2006 7:45 pm    Post subject: Re: Control Surface Flutter ???? Reply with quote

Thanks for the information everyone !!!

After reading what everyone had to say I did a bunch of research on the net and read about a lot of cases of flutter caused by loose trim tabs, etc. etc. Shocked The more I read the more adding trim tabs scares me.... I will just use the bungee trim system Kolb provides. I was really looking foward to electric trim, I just dont think its worth the very real risk of a catastrophic fialure caused by flutter.

Richard, I remember your nav light causing your rudder to flutter a bit, but I did not know ailerons were also so prone to flutter. Hopefully Kolb put ailerons counterweights in my MK-III kit, but if not I will add them.

Michael A. Bigelow


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rsanoa



Joined: 10 Jan 2006
Posts: 71
Location: Bell Buckle,TN

PostPosted: Sun Feb 19, 2006 6:17 am    Post subject: Control Surface Flutter ???? Reply with quote

Been flying since 1935, owned 16 different types of aircraft and never, never heard or seen a case of control flutter caused by a trim tab, usually weighing maybe a half ounce loosening. I've used dozens and dozens, had some loosen over time and never seen a problem. I'll concede there may be cases of large motor driven types, with heavy installation on the trailing edge causing problems, never used that type, but a small thin tab, I don't think so. I've been proven wrong about a lot of things in 88 years so take it for what it might be worth.
Ray .. down to a non fluttering UltraStar
Tennessee
do not archive
JetPilot <orcabonita(at)hotmail.com> wrote:

<<After reading what everyone had to say I did a bunch of research on the net and read about a lot of cases of flutter caused by loose trim tabs, etc. etc. [Shocked] The more I read the more adding trim tabs scares me.... >>
Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=13251#13251

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Ray S.Anderson
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rsanoa



Joined: 10 Jan 2006
Posts: 71
Location: Bell Buckle,TN

PostPosted: Sun Feb 19, 2006 8:00 am    Post subject: Control Surface Flutter ???? Reply with quote

Hey guys, we may be getting into dangerous ground here. I'm sure there are Kolbers on both sides of the fence here with sincere and firm convictions in each view. An example is me. I'm so conservative I though Barry Goldwater was a flaming liberal. I'm surrounded by children and grandchildren who are 'yellow dog democrats'. We have an understanding that we don't get into political discussions around each other. My ties to the Republican party go back to ole Abe Lincoln. My grandfather, yes my grandfather, voted for Abe back in Baltimore before the 'late unpleasantness'. My fathers father was a damn Yankee living there and enlisted in the Union Army and fought through the war before becoming a 'carpetbagger' and moving to Noth Carolina, where be met my grandmother who was only 16-17, and she became besotted with him and married him much to the chagrin of her folks. Reason, her father had fought in the correct army and had been killed in the battle of Petersburg, while her ne
w
husband (damn yankee) had fought in the same battle for the blue bellies and survived.
My father and two brothers were taught sound Republicism at their fathers knee, who passed it on to me. My mother was a 'yellow dog democrat' so you can see I was raised to 'dont discuss politics among family'. When I was a child I heard some interesting conversations when they thought the children were out of earshot !!! Come to think about it, I may be the only person in the group who can claim "My grandaddy voted for Abe Lincoln".
So you see, a Kolb doesn't really care who flies it, Republican or Democrat.
Ray
Tenn.... Non fluttering UltraStar
do not archive

ray anderson <rsanoa(at)yahoo.com> wrote:


Been flying since 1935, owned 16 different types of aircraft and never, never heard or seen a case of control flutter caused by a trim tab, usually weighing maybe a half ounce loosening. I've used dozens and dozens, had some loosen over time and never seen a problem. I'll concede there may be cases of large motor driven types, with heavy installation on the trailing edge causing problems, never used that type, but a small thin tab, I don't think so. I've been proven wrong about a lot of things in 88 years so take it for what it might be worth.
Ray .. down to a non fluttering UltraStar
Tennessee
do not archive
JetPilot wrote:

<>
Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=13251#13251

---------------------------------


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PostPosted: Sun Feb 19, 2006 8:19 am    Post subject: Control Surface Flutter ???? Reply with quote

Ray and board, you are 100% correct. I thought I was responding to Ed off
site and directly. I'm sorry. I know after following this board history that
this is where the battle begins. I don't want that for the boards sake, the
sake of individuals that rely on the informative side of this site and for
the sake of making enemies. We as a people (not party) have enough people
mad at us. Ed, I'm sorry. Christ said that they will know you by your
actions. My response to you should have been sent only to you and out of
love. Sorry.

And I agree with Ed, this thread has been used up. There was a time when the
site was dead, I had a question, and others had answers. I thank them all
for their input. Especial regarding where you can get the information and
the interesting part about the HDTV towers in the future.

Corrected Ralph of Ohio.


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Mike Schnabel



Joined: 27 Jan 2006
Posts: 114
Location: Manchester, TN

PostPosted: Sun Feb 19, 2006 11:14 am    Post subject: Control Surface Flutter ???? Reply with quote

Ray,

Well spoken eulogy for the thread. May it rest in peace! How interesting it is that you may be, and probably are, the only Kolber with a connection to good old Abe's nomination and eventual presidency. We must find some time to grill a burger or two, i think (Know) i would love to hear some of your other tales!

Thanks for helping keep us all on a level plain, without a sense of reality, its easy to lose focus. Always keep your eye on the ball...

Mike S
Manchester TN

do not archive

ray anderson <rsanoa(at)yahoo.com> wrote:


Hey guys, we may be getting into dangerous ground here. I'm sure there are Kolbers on both sides of the fence here with sincere and firm convictions in each view. An example is me. I'm so conservative I though Barry Goldwater was a flaming liberal. I'm surrounded by children and grandchildren who are 'yellow dog democrats'. We have an understanding that we don't get into political discussions around each other. My ties to the Republican party go back to ole Abe Lincoln. My grandfather, yes my grandfather, voted for Abe back in Baltimore before the 'late unpleasantness'. My fathers father was a damn Yankee living there and enlisted in the Union Army and fought through the war before becoming a 'carpetbagger' and moving to Noth Carolina, where be met my grandmother who was only 16-17, and she became besotted with him and married him much to the chagrin of her folks. Reason, her father had fought in the correct army and had been killed in the battle of Petersburg, while her ne
w
husband (damn yankee) had fought in the same battle for the blue bellies and survived.
My father and two brothers were taught sound Republicism at their fathers knee, who passed it on to me. My mother was a 'yellow dog democrat' so you can see I was raised to 'dont discuss politics among family'. When I was a child I heard some interesting conversations when they thought the children were out of earshot !!! Come to think about it, I may be the only person in the group who can claim "My grandaddy voted for Abe Lincoln".
So you see, a Kolb doesn't really care who flies it, Republican or Democrat.
Ray
Tenn.... Non fluttering UltraStar
do not archive

ray anderson wrote:


Been flying since 1935, owned 16 different types of aircraft and never, never heard or seen a case of control flutter caused by a trim tab, usually weighing maybe a half ounce loosening. I've used dozens and dozens, had some loosen over time and never seen a problem. I'll concede there may be cases of large motor driven types, with heavy installation on the trailing edge causing problems, never used that type, but a small thin tab, I don't think so. I've been proven wrong about a lot of things in 88 years so take it for what it might be worth.
Ray .. down to a non fluttering UltraStar
Tennessee
do not archive
JetPilot wrote:

<>
Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=13251#13251

---------------------------------


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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Mon Feb 20, 2006 3:56 am    Post subject: Re: Control Surface Flutter ???? Reply with quote

I have been searching the archives, and there seems to be a lot in there about flutter on Kolbs Shocked I have several cases where people have put counterweights on thier ailerons and rudder...

Has anyone ever had flutter in the elevators or put counterweights on those ? Question


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Mon Feb 20, 2006 7:17 am    Post subject: Control Surface Flutter ???? Reply with quote

| I have been searching the archives, and there seems to be a lot in
there about flutter on Kolbs [Shocked]

Mike B:

Should not be shocked if you look at the way those big ailerons are
hung on the wing by their leading edge.

I experienced aileron flutter on my Ultrastar, Firestar, and MKIII.
Was not until Old Kolb experienced flutter with the FSII that a fix
was designed and produced. Soon as they became available, I installed
FSII counterbalance weights on my MKIII. Have never had a hint of
flutter since that day.

Don't know why we don't have flutter problems with the elevators, but
as far as I know we don't. There was some flutter problem with the
early Twinstar elevator caused by the adjustable trim tab mechanism.
One fatality is recorded because the trim tab cable attachment broke,
or something to that effect.

I never had rudder occillation or flutter on the US and FS, however, I
experienced it regularly with the MKIII. Keeping my feet on the
pedals was an early cure. Then double springs on the rudder pedals
fixed that problem on my MKIII. Richard P used a counterbalance
weight on his MKIII rudder.

john h
MKIII/912ULS


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Titus, Alabama
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PostPosted: Mon Feb 20, 2006 8:58 am    Post subject: Control Surface Flutter ???? Reply with quote

I remember your nav light causing your rudder to flutter a bit,>>

Hi Michael,

here is a story about the ultimate rudder flutter.

During the war there was some experimentation with glider towing by a
Lysander. A Lysander was a big monoplane. Parasol wing (of odd shape)
double strutted, fixed spatted (trousered)undercarriage. It had a massive
radial engine and normally carried a crew of 2 in a long greenhouse. Because
it could fly at very low speeds it was used for army cooperation and for
dropping and recovering agents from fields in the dark in the Occupied
Countries, often carrying 6 people in an emergency. It also had a large
rudder.

Some bright spark decided that glider towing by Lysander in the dark was a
good idea. In the dark the glider pilot couldn`t see where he was in
relation to the tug so a large `L` shape with a light on it was fixed to the
rear of the fuselage with the long leg of the `L` sticking up vertically
just behind the rudder.

When this combination took off and airspeed increased, a bow wave of air
built up ahead of the vertical bar and slammed the rudder of the Lysander
hard over. This induced a violent sideslip and with the glider hanging on
for dear life they were just about able to climb away into the darkness. The
Lysander pilot managed to get both feet on one pedal and pushed as hard as
he could. The rudder came straight, and then slammed over in the other
direction.
In this fashion the pair managed to make a vast circle at little more than
treetop height until they got close enough to the airfield again for the
glider to cast off and land. Relieved of the extra problem of the glider
the Lysander pilot was able to climb a bit and he made another circuit and
put the plane down.

What the pilot said to the boffin who dreamed up the idea is not recorded.

Pat

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Dave Bigelow



Joined: 29 Jan 2006
Posts: 103
Location: Kamuela, Hawaii

PostPosted: Tue Feb 21, 2006 1:01 pm    Post subject: Re: Control Surface Flutter ???? Reply with quote

A few years back, I did the first test flights of John Pitre's Twin Star on floats at Kaneohe Bay on Oahu. Part of my checklist was to run the elevator trim full nose up and full nose down to check control stick pressure. His particular Twinstar had a single cable that ran to one side of the trim tab control horn. The other side of the control horn had a spring. As you added nose down trim, the cable loosened and the spring pulled the tab up. I don't know if this was standard from the plans.

Right after rolling the trim wheel full forward and slacking the cable, the aircraft started shaking violently. I looked back and saw the elevator fluttering back and forth several inches very rapidly. I rolled the trim wheel back nose up and the flutter stopped. I have no doubt that the tail feathers would have failed in short order if the fluttering had not been stopped.

My take on this is that any movable trim tab on the elevator should be built in a manner where there is always a positive connection to the horn with no springs or bungees. I'm not sure what would happen if the connection to the tab horn ever breaks or becomes disconnected, but I believe the chances of catastrophic flutter are high.


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Feb 21, 2006 3:33 pm    Post subject: Re: Control Surface Flutter ???? Reply with quote

Here's an NTSB report on a Twinstar fatality caused by elevator trim tab, controlable type:

http://www.ntsb.gov/ntsb/brief.asp?ev_id=20001211X11253&key=1

However, this one was out of control.


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hauck's holler
Titus, Alabama
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PostPosted: Tue Feb 21, 2006 5:15 pm    Post subject: Control Surface Flutter ???? Reply with quote

I have the stock trim arrangement in my MkIII and it functions ok.
My problem is with inflight adjustments. My seats are in the "wayback"
position making the trim lever unreachable. I'm not about to move the
seat.
I would have to do some tinkering with the handle to get to actually
using it. Last flight with ballast in the passenger seat I guessed at
a couple
notches and lucked out with perfect trim. Looks like I will stick
calibration
marks for weight on the index bar. -Any suggestions are welcome.
-BB

On 21, Feb 2006, at 6:33 PM, John Hauck wrote:

Quote:


Here's an NTSB report on a Twinstar fatality caused by elevator trim
tab, controlable type:

http://www.ntsb.gov/ntsb/brief.asp?ev_id=20001211X11253&key=1

However, this one was out of control.

--------
John Hauck
MKIII/912ULS
hauck's holler, alabama


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jbhart(at)onlyinternet.ne
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PostPosted: Tue Feb 21, 2006 7:10 pm    Post subject: Control Surface Flutter ???? Reply with quote

At 08:11 PM 2/21/06 -0500, you wrote:
Quote:


marks for weight on the index bar. -Any suggestions are welcome.
-BB


Bob,

I like to use bungee cords, woven fish line, soft small bore aluminum tubing
and guitar string tighteners for in flight aileron and elevator trim systems.

The history for development on my FireFly can be see at:

http://www.thirdshift.com/jack/firefly/firefly51.html

If the system fails there is no chance for control flutter. It is very
light. The guitar string tighteners were free and came from a junk box at a
musical instrument repair shop.

Jack B. Hart FF004
Winchester, IN


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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Tue Feb 21, 2006 8:23 pm    Post subject: Re: Control Surface Flutter ???? Reply with quote

John Hauck wrote:
Here's an NTSB report on a Twinstar fatality caused by elevator trim tab, controlable type:

http://www.ntsb.gov/ntsb/brief.asp?ev_id=20001211X11253&key=1

However, this one was out of control.

That is really scarey John... Reading several stories like that and also reading about some very close calls with trim tabs causing severe flutter convinced me not to use trim tabs on my MK-III...

Michael A. Bigelow


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_________________
"NO FEAR" - If you have no fear you did not go as fast as you could have !!!

Kolb MK-III Xtra, 912-S
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rrhoyt(at)ieee.org
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PostPosted: Fri Feb 24, 2006 7:59 am    Post subject: Control Surface Flutter ???? Reply with quote

I have removed my factory designed trim and installed an elevator
trim. The reason for this was that the factory design trim provided
positive feedback to the elevator control and that results in
negative long term pitch stability. The plane flies hands off the
stick these days.

I also added an aileron trim to compensate for passenger and fuel
imbalance. I have counter balances on these control surfaces.

Ron

At 07:11 PM 2/21/2006, you wrote:
Quote:


I have the stock trim arrangement in my MkIII and it functions ok.
My problem is with inflight adjustments. My seats are in the "wayback"
position making the trim lever unreachable. I'm not about to move the
seat.
I would have to do some tinkering with the handle to get to actually
using it. Last flight with ballast in the passenger seat I guessed at
a couple
notches and lucked out with perfect trim. Looks like I will stick
calibration
marks for weight on the index bar. -Any suggestions are welcome.
-BB


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