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Post cure

 
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wdaniell(at)etb.net.co
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PostPosted: Tue Sep 11, 2007 5:31 am    Post subject: Post cure Reply with quote

As I understand it the blue foam bits need post cure.

I believe this is 40C for a period of 24 hours.

Can this be done at a lower heat for longer time to get the same results?

Will

17:43


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josok-e(at)ukolo.fi
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PostPosted: Tue Sep 11, 2007 6:05 am    Post subject: Post cure Reply with quote

Hi Daniel,

No, it is not the blue foam, it's the epoxy that needs post curing. So also cure the wings, fuse ect. For the second part of the question, not entirely sure, please correct me if i am wrong, but if you cure at say 40 degrees, and the plane ever gets warmer, it will continue to cure with bad results for your beautiful finish...

Regards,

Jos Okhuijsen
Visit - www.EuropaOwners.org


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rob(at)hyperion-ef.com
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PostPosted: Tue Sep 11, 2007 7:40 am    Post subject: Post cure Reply with quote

Short answer: NO.

I have no specific information about the Aeropoxy material (there is nothing
about this on the Aeropoxy web site) but in general for epoxies (and other
thermosetting polymers)the cure temperature affects the glass transition
temperature, T sub g. While the polymerization reaction generally behaves
in the expected fashion, i. e., longer soak at lower temperature being
somewhat equivalent to a shorter soak at a higher temperature, the critical
factor here is to have the cure temperature high enough to cure the epoxy to
a high T sub g.

The glass transition temperature is actually not a specific temperature (the
melting point of ice for example) but rather a range of temperature through
which the material transitions from being hard and glassy to being soft and
rubbery. The higher the cure temperature the higher the glass transition
temperature, and that translates directly to a stronger airframe when
ambient temperature is high.

Jos Okhuijsen is correct on both points - cure all parts with builder
applied epoxy and cure at a temperature higher than you expect to encounter.
Best regards,

Rob Housman
Irvine, California
Europa XS Tri-Gear
S/N A070
Airframe complete

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jeff(at)rmmm.net
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PostPosted: Tue Sep 11, 2007 8:33 am    Post subject: Post cure Reply with quote

Will,
I placed all my parts in my garage attic where the temps we're hovering
around 140 to 150F. Couldn't get the wings up there so I laid them on a
padded surface in my driveway in the direct sun after I applied the PPG
high build primer. It was dark gray and the temps we're higher than
they would have been after the white final coat so I figured they would
get all the cure they need. After the all day sun I blocked sanded them
down again before final prime and paint. This was my second summer on
them and they're still looking good. I did the same thing for the
fuselage. Hope this helps.

Jeff R.
A258 - N128LJ / Gold Rush 86 hours flying and climbing slowly.

PS. Anyone out there in USA know of a good hypnotist that could
convince my wife's subconscious mind she loves to fly? ;o)
On Sep 11, 2007, at 10:39 AM, Rob Housman wrote:

[quote]

Short answer: NO.

I have no specific information about the Aeropoxy material (there is
nothing
about this on the Aeropoxy web site) but in general for epoxies (and
other
thermosetting polymers)the cure temperature affects the glass
transition
temperature, T sub g. While the polymerization reaction generally
behaves
in the expected fashion, i. e., longer soak at lower temperature being
somewhat equivalent to a shorter soak at a higher temperature, the
critical
factor here is to have the cure temperature high enough to cure the
epoxy to
a high T sub g.

The glass transition temperature is actually not a specific
temperature (the
melting point of ice for example) but rather a range of temperature
through
which the material transitions from being hard and glassy to being
soft and
rubbery. The higher the cure temperature the higher the glass
transition
temperature, and that translates directly to a stronger airframe when
ambient temperature is high.

Jos Okhuijsen is correct on both points - cure all parts with builder
applied epoxy and cure at a temperature higher than you expect to
encounter.
Best regards,

Rob Housman
Irvine, California
Europa XS Tri-Gear
S/N A070
Airframe complete

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davidjoyce(at)doctors.org
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PostPosted: Tue Sep 11, 2007 9:06 am    Post subject: Post cure Reply with quote

William, The data sheet for Ampreg 20 (the resin supplied by Europa
throughout my build) with standard hardener gives the following for
differing post cure regimes:
Post Cure Flexural strength Tensile Strength. Glass transition
Temp
Regime (MPa)
5hrs (at) 80 C. 159 80
78 C.
16hrs (at) 50 C. 167 85
71 C.
4wks (at) RT 126 71
51 C.

Clearly it's well worth while doing a 50 C. post cure, where the bits need
only simple support, as opposed to 80 C where without complex support there
is a risk of them ending up looking like a Salvador Dali painting! I did
mine by making an enclosure from polystyrene sheets and heated by a hair
dryer, with thermometer stuck thru the polystyrene. Other resin systems I
have worked with, have much less benefit from post cure regimes and if you
are not using Ampreg it would be worth looking at the specific data sheet.
Regards, David Joyce, G-XSDJ

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astills



Joined: 24 Apr 2007
Posts: 6
Location: Phoenix,Ariz

PostPosted: Tue Sep 11, 2007 9:10 am    Post subject: Post cure Reply with quote

Jeff & Will,
While I was building mine I did basically the same but placed the wings in a
black plastic bag and let set in the sun all day.
the temps were in the 110 Deg F and have had no problems. However, I did the
same with the flying surfaces and did have a problem
on the ailerons. I had to pull them back off, straighten them out and then
re-cure them in an oven to 175 Deg F for a few hours. Have had no more
problems with them since then. It's amazing how hot these things get in the
sunlight on a hot day. I consulted with a "expert" on
the cure temps and he basically said to cure them at least 20 deg F over the
hottest temps you expect the surface to get to. While I was flying the
Diamond Katana, the sensor that is in the cockpit and has leads to the
outside surfaces was a no fly set off at 150 deg's f.
Al Stills
N625AZ


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wdaniell(at)etb.net.co
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PostPosted: Tue Sep 11, 2007 9:22 am    Post subject: Post cure Reply with quote

Thanks to all
Will

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