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amg(at)nc.rr.com Guest
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Posted: Mon Feb 20, 2006 3:06 pm Post subject: air/oil separators |
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Does anyone have air/oil separators on thier planes? I would appreciate
any comments on this.
Roland
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moe(at)rosspistons.com Guest
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Posted: Mon Feb 20, 2006 3:44 pm Post subject: air/oil separators |
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Roland,
What model do you have, and are you referring to the engine oil separators,
of the vacuum pump oil separators?
Thanks!
Moe
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cschuerm(at)cox.net Guest
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Posted: Mon Feb 20, 2006 3:59 pm Post subject: air/oil separators |
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Nancy & Roland Gilliam wrote:
Quote: | Does anyone have air/oil separators on thier planes? I would appreciate
any comments on this.
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I put an M20 on one of my airplanes and couldn't see much improvment.
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moe(at)rosspistons.com Guest
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Posted: Mon Feb 20, 2006 4:43 pm Post subject: air/oil separators |
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Chris,
Assuming that you are referring to the engine(s), not the vacuum pump(s),
how many horsepower did the engine(s) have? Also, how many horsepower was
the M20 rated for? I have been working on two for my 680F(p) because no one
seems to have one with enough internal screen area to handle 380 HP and lots
of RPM that geared engines like. The oil separators are finished, but
mounting them high enough is a bit challenging. When that is figgered out,
a one time field approval will be secured from the local FAA.
Regards,
Moe
N680RR
680F(p)
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cschuerm(at)cox.net Guest
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Posted: Mon Feb 20, 2006 4:59 pm Post subject: air/oil separators |
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Moe wrote:
Quote: | Assuming that you are referring to the engine(s), not the vacuum pump(s),
how many horsepower did the engine(s) have? Also, how many horsepower was
the M20 rated for? I have been working on two for my 680F(p) because no one
seems to have one with enough internal screen area to handle 380 HP and lots
of RPM that geared engines like. The oil separators are finished, but
mounting them high enough is a bit challenging. When that is figgered out,
a one time field approval will be secured from the local FAA.
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Moe,
It was a twin-turbo IO-540 in a Bellanca Super Viking. That is a *VERY*
tight engine installation and impossible to mount the unit very high.
My personal opinion is that the M20 just isn't physically large enough
to do much good, but apparently others have had better luck than I did,
so maybe the installation had a lot to do with it. M20 is rated for up
to 950hp. Their claims are rather outrageous (again, my opinion).
Copied straight from their web site:
==========
1. Engines last up to 75% longer.
That is, TBOs from 2,800 hours to 3,500 hours, depending on
make. That would be engine life cost savings of about $10,000 to
$25,000. Do the arithmetic yourself.
2. FULL oil provides greater cooling of CHT, EGT (and TIT on
turbod engines). That is generally enough to lean 2 GPH to 4 GPH less
fuel flow than book settings and stay safely rich of peak.
Savings amount to $14,000 to $28,000 at todays fuel prices. Add
this to the engine life savings, above. Do the arithmetic yourself.
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cschuerm(at)cox.net Guest
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Posted: Mon Feb 20, 2006 5:27 pm Post subject: air/oil separators |
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Thought I'd add one more "opinion"....
After having an airplane with and without a separator, cutting one apart
to see how it works, and thinking about it quite a bit, I came to the
conclusion that I'd rather have some oil blown out than have a
separator. My logic is that the separator not only condenses oil mist
and returns it to the engine, it also does much the same for oil-trapped
moisture. I felt that it was actually noticable visibly with my
airplane and became concerned that I was going to cause rust/corrosion
formation. Probably a non-issue if you fly every day, but for my once
a week flying it was a concern.
chris
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amg(at)nc.rr.com Guest
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Posted: Mon Feb 20, 2006 6:27 pm Post subject: air/oil separators |
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Moe,.
I have a straight 500 (0540's) 250 hp. and I'm referring to the
engines. I'm adding about 1 quart of oil per 1 1/2 hours per engine, but
a lot of it is on the ground . This tells me that it is blowing out all
the time it is flying. Maybe I have excessive blow by, but compressions
are ok. Engines are 1100 hrs each app.
Thanks,
Roland
Moe wrote:
[quote]
Roland,
What model do you have, and are you referring to the engine oil separators,
of the vacuum pump oil separators?
Thanks!
Moe
---
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BillLeff1(at)aol.com Guest
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Posted: Mon Feb 20, 2006 10:15 pm Post subject: air/oil separators |
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I have M20's on my 560F and they work great with 2 1200 hour engines. We
also put 2 on a 680FP and they are working well. However, on the 680FP we had
to rig up a scavenging system to get the oil back to the engine due to the
volume of oil they collected. That took a while to figure out. We are preparing
to put a set on a 500S next. The M-20 STC does cover the Aero Commander.
Bill Leff
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moe(at)rosspistons.com Guest
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Posted: Tue Feb 21, 2006 7:33 am Post subject: air/oil separators |
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Bill,
Where did you mount the M20's on the 680F(p)? Did the scavenge lines go
down to the oil return lines that go to the cylinder heads?. This might be
a little easier for me than getting a one time field approval on my "home
made" separators.
Thanks very much for the help, as I just can't seem to keep the top of the
engine nacelles from dripping oil no matter how tight the engines are.
Regards,
Moe
N680RR
680F(p)
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moe(at)rosspistons.com Guest
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Posted: Tue Feb 21, 2006 7:52 am Post subject: air/oil separators |
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Chris and Roland,
I have read with interest Chris' comments on returning water vapour to the engine when an oil separator is used. This could very well be a concern as the steam would ordinarily go out of the breather tube (when the oil temp goes up to 212) instead of collecting on the separator screen and returning to the engine oil. Here in sunny Southern California where it never rains and the humidity is generally pretty low this may not be a concern (except that we are by the ocean). Thanks for bringing this up.
Regards,
Moe
N680RR
680F(p)
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steve2(at)sover.net Guest
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Posted: Tue Feb 21, 2006 9:38 am Post subject: air/oil separators |
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The more I learn the more I think it's a bad idea to recover the vapors and
contaminants leaving the crankcase.
I did have an oil seperator freeze up on me warming up in a TU-206. It was
negative something or other, so real cold. But it wasn't until that day I
really knew there was nothing on the gauges to tell me anything was wrong.
Preheat warmed the engine enough, but not the seperator. Always suprised how
much water gets generated and cycled through aircraft engines....
Steve
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RRamm52(at)cs.com Guest
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Posted: Tue Feb 21, 2006 11:40 am Post subject: air/oil separators |
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Hi, Roland
As you know, I flew her for 100 hrs or so and I believe that a good set of
seperators would help considerably, also......she's a great plane... [vbg]
Rob
In a message dated 2/20/2006 8:34:20 PM Central Standard Time, amg(at)nc.rr.com
writes:
Quote: | Moe,.
I have a straight 500 (0540's) 250 hp. and I'm referring to the
engines. I'm adding about 1 quart of oil per 1 1/2 hours per engine, but
a lot of it is on the ground . This tells me that it is blowing out all
the time it is flying. Maybe I have excessive blow by, but compressions
are ok. Engines are 1100 hrs each app.
Thanks,
Roland
|
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BillLeff1(at)aol.com Guest
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Posted: Tue Feb 21, 2006 8:05 pm Post subject: air/oil separators |
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Moe, I mounted the M-20's on brackets I made and hung them from the exhaust
chutes
On the 560F I drained them into the rocker drain tube.
On the 680F, the IGSO-540 has too much case pressure to allow good draining
from the M-20's. I recommend that you plumb the drain into the inlet side of
the vacuum pump. Loravco Aviation (in Bloomington, IL) figured out another
way that also works but I prefer using the vacuum pump.
Bill Leff
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moe(at)rosspistons.com Guest
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Posted: Wed Feb 22, 2006 7:43 am Post subject: air/oil separators |
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Bill,
Thanks much for the advice. I had built my air/ oil separators with a
little over one quart capacity each thinking that the oil would drain back
into the rocker drain tubes after the engines were shut down. Running the
oil back into the intake side of the wet vacuum pumps had concerned me, as I
was afraid that the vacuum pump air/ oil separators would become over loaded
and that the extra oil would wind up in the de-ice boots which feed off of
the pressure side of the vacuum pumps. Did the 680F that you fed back into
the vacuum pumps have boots? Do you think that my concerns are incorrect?
Again thank you very much for the advice.
Regards,
Moe
N680RR
680F(p)
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BillLeff1(at)aol.com Guest
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Posted: Sun Feb 26, 2006 7:04 pm Post subject: air/oil separators |
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It should not be a problem. It would be prudent to keep an eye on the boot
separator. On my T-6 air show plane I use this type system with a separator and
it gets swamped with massive amounts of oil during inverted flight and it
works great.
Bill
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