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Figure Z-13/8 with Dual EI (non-P/Emag)

 
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dilandl



Joined: 28 Dec 2007
Posts: 7
Location: Madison Alabama

PostPosted: Tue Jan 08, 2008 7:14 pm    Post subject: Figure Z-13/8 with Dual EI (non-P/Emag) Reply with quote

Let me start off with stating that I absolutely agree with Bob's
statement about Z-13 - "I can deduce no other configuration that
delivers more value". Use of the self powered Pmag for one of the
ignitions should ensure that the big fan keeps turning regardless of
what the rest of the electrical system is up to. But what if you want
to use something other than a Pmag? Lets say dual Lightspeeds or
something else?

Now I know that these would both be attached to the battery buss so they
are independent of the battery contactor, and the backup SD-8 and
battery could carry them after failure of the primary alternator. I
would agree that this is probably enough. But there is still one
failure mode, however remote, that could give a problem - battery
failing open, battery failing short, battery cable falling off, etc.
Now I know that this is exceeding unlikely but the probability is not
zero. If I understand things correctly, the main alternator
could/would? fail due to the "missing" battery and since the SD-8
backup was off line, both ignition systems would quit. Depending on if
the SD-8 was wired according to Z-25 (self exciting) and the prop was
still turning, you perhaps could get things going again but it might get
tense for awhile.

Here's an idea:

Incorporate the self exciting feature of Z-25 into Z-13/8 to guarantee
that the SD-8 was up and running even without a preflight check. Then,
provide the power feed to one of the ignitions from the junction of the
two steering diodes used to provide power to the Z-25 OV relay (the
diodes might have to be up-sized for higher current). Under normal
operation, this ignition would get its feed through the battery buss
connected diode. If/when the SD-8 output voltage exceeded the normal
buss voltage, the SD-8 would carry the load. Most importantly, the
ignition would be instantly "on" the SD-8 after any other failure of the
electrical system causing low (or no) voltage, including the unlikely
departure of the battery.

The only problem I see with this arrangement is that this ignition
system would not be protected from an SD-8 system over voltage event.
This might not be an issue with the Lightspeed which supposedly is good
from 4-35V but could be with other systems.

So, am I totally out to lunch here? Am I attempting to solve a
non-problem? What do you think?
Dan Langhout


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Dan Langhout
Madison, AL
RV-7 in progress
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dilandl



Joined: 28 Dec 2007
Posts: 7
Location: Madison Alabama

PostPosted: Wed Jan 09, 2008 1:59 am    Post subject: Figure Z-13/8 with Dual EI (non-P/Emag) Reply with quote

Let me start off with stating that I absolutely agree with Bob's
statement about Z-13 - "I can deduce no other configuration that
delivers more value". Use of the self powered Pmag for one of the
ignitions should ensure that the big fan keeps turning regardless of
what the rest of the electrical system is up to. But what if you want
to use something other than a Pmag? Lets say dual Lightspeeds or
something else?

Now I know that these would both be attached to the battery buss so they
are independent of the battery contactor, and the backup SD-8 and
battery could carry them after failure of the primary alternator. I
would agree that this is probably enough. But there is still one
failure mode, however remote, that could give a problem - battery
failing open, battery failing short, battery cable falling off, etc.
Now I know that this is exceeding unlikely but the probability is not
zero. If I understand things correctly, the main alternator
could/would? fail due to the "missing" battery and since the SD-8
backup was off line, both ignition systems would quit. Depending on if
the SD-8 was wired according to Z-25 (self exciting) and the prop was
still turning, you perhaps could get things going again but it might get
tense for awhile.

Here's an idea:

Incorporate the self exciting feature of Z-25 into Z-13/8 to guarantee
that the SD-8 was up and running even without a preflight check. Then,
provide the power feed to one of the ignitions from the junction of the
two steering diodes used to provide power to the Z-25 OV relay (the
diodes might have to be up-sized for higher current). Under normal
operation, this ignition would get its feed through the battery buss
connected diode. If/when the SD-8 output voltage exceeded the normal
buss voltage, the SD-8 would carry the load. Most importantly, the
ignition would be instantly "on" the SD-8 after any other failure of the
electrical system causing low (or no) voltage, including the unlikely
departure of the battery.

The only problem I see with this arrangement is that this ignition
system would not be protected from an SD-8 system over voltage event.
This might not be an issue with the Lightspeed which supposedly is good
from 4-35V but could be with other systems.

So, am I totally out to lunch here? Am I attempting to solve a
non-problem? What do you think?
Dan Langhout


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Dan Langhout
Madison, AL
RV-7 in progress
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nuckolls.bob(at)cox.net
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PostPosted: Wed Jan 09, 2008 2:20 am    Post subject: Figure Z-13/8 with Dual EI (non-P/Emag) Reply with quote

At 08:34 PM 1/8/2008 -0600, you wrote:

Quote:


Let me start off with stating that I absolutely agree with Bob's
statement about Z-13 - "I can deduce no other configuration that
delivers more value". Use of the self powered Pmag for one of the
ignitions should ensure that the big fan keeps turning regardless of
what the rest of the electrical system is up to. But what if you want
to use something other than a Pmag? Lets say dual Lightspeeds or
something else?

Now I know that these would both be attached to the battery buss so they
are independent of the battery contactor, and the backup SD-8 and
battery could carry them after failure of the primary alternator. I
would agree that this is probably enough. But there is still one
failure mode, however remote, that could give a problem - battery
failing open, battery failing short, battery cable falling off, etc.
Now I know that this is exceeding unlikely but the probability is not
zero. If I understand things correctly, the main alternator
could/would? fail due to the "missing" battery and since the SD-8
backup was off line, both ignition systems would quit.

no, an alternator once running will continue to run
unless hit with a transient load (big landing lights,
landing gear pump motor, etc) that exceeds nameplate
rating. Then it MIGHT stall . . . but I'm hearing that
many alternators will self excite at the speeds we
turn them on the front of a Lycoming. So no, loss of
battery is not automatically a dark-panel situation.

Quote:
Depending on if
the SD-8 was wired according to Z-25 (self exciting) and the prop was
still turning, you perhaps could get things going again but it might get
tense for awhile.

Here's an idea:

Incorporate the self exciting feature of Z-25 into Z-13/8 to guarantee
that the SD-8 was up and running even without a preflight check.

If you incorporate the OV relay that opens the AC windings
(preferred method) then the SD-8 comes up only after being
turned ON at the panel.

Quote:
Then,
provide the power feed to one of the ignitions from the junction of the
two steering diodes used to provide power to the Z-25 OV relay (the
diodes might have to be up-sized for higher current). Under normal
operation, this ignition would get its feed through the battery buss
connected diode. If/when the SD-8 output voltage exceeded the normal
buss voltage, the SD-8 would carry the load. Most importantly, the
ignition would be instantly "on" the SD-8 after any other failure of the
electrical system causing low (or no) voltage, including the unlikely
departure of the battery.

The only problem I see with this arrangement is that this ignition
system would not be protected from an SD-8 system over voltage event.
This might not be an issue with the Lightspeed which supposedly is good
from 4-35V but could be with other systems.

So, am I totally out to lunch here? Am I attempting to solve a
non-problem? What do you think?

Lost of a well maintained RG battery (or even a flooded battery)
is so remote that I've never seen this scenario considered
in a failure mode effects analysis. It's sorta like worrying
about prop bolts failing. You're probably 100x
more likely to suffer an open battery contactor due to wiring
or contactor failure . . . this is why Z-13/8 was crafted in the
two-layer philosophy wherein the battery contactor is not needed
for operation of the backup alternator.

The "cleaner" approach to addressing this concern is to
avoid electrical system dependent ignition systems;
install one or two p-mags . . .

The most likely loss of battery scenario will hinge on failed
fasteners (over or under torqued) and this can happen ANYWHERE
in the system, including the feed to the battery bus. Craftsmanship
is the best prophylactic against such losses . . . just like
putting proper torque on the prop bolts.

Bob . . .


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