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Part Stoutness

 
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ifly4fun2(at)sbcglobal.ne
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PostPosted: Mon Jan 21, 2008 9:04 am    Post subject: Part Stoutness Reply with quote

List,

Is there any 701 builders who would recommend increasing material thickness of any particular
airframe part that would help prevent oil canning etc...?
If so which ones?
Art
Scrathin 701


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PostPosted: Mon Jan 21, 2008 10:55 am    Post subject: Part Stoutness Reply with quote

The skins are the part that will oilcan, and because the skins are the
largest part.... increasing the thickness will add some amount weight.
From what I have read the 701 has a "useful load" problem anyway so you
don't want to just go off increasing the skin thickness.

The way to do it is to add lightweight stiffeners. Bend up some .016 L
angles (if you can find thinner metal that's even better) about 3/4 x
3/4. You might have to crimp them (fluting pliers) to make them curve to
match an airfoil or something. You can use the rib form blocks to make
them match the airfoil (but the crimps will be on the opposite part as
they are for the ribs).

Rivet them inside the skins diagonally between the fuselage stations
(I've seen a website or two that shows these stiffeners). Rivet the
curved ones in as "false ribs" between the wing ribs.

Before you do this, contact people with flying 701's and ask them which
parts of their airplane oil-can the most. This iwll give you an idea of
where they are needed most. Top of the wings behind the spars are my
first suspicion.

Bill the New Guy
Quote:
Is there any 701 builders who would recommend increasing material thickness of any particular
airframe part that would help prevent oil canning etc...?
If so which ones?



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dougsnash(at)yahoo.com
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PostPosted: Mon Jan 21, 2008 12:20 pm    Post subject: Part Stoutness Reply with quote

Art, I am not flying yet but have my airframe sitting
on the gear. The large bays of the fuselage sides are
going to be prone to oilcanning. I added one diagnal
brace to each bay on mine. I think the big area
immediately behind the baggage compartment is still
going to oil can so I will probably add another
diagnal brace there once I'm flying.

Mark Townsend recommended that I go with 020 wing
skins to deaden the oil canning tendancy. I have done
this but have not yet started skinning my wings. so
cannot comment on how stiff they will be.

Doug MacDonald
NW Ontario, Canada
Scratch building CH-701
Working on wiring the inst panel

Do not archive

Quote:
List,

Is there any 701 builders who would recommend
increasing material thickness of any particular
airframe part that would help prevent oil canning
etc...?
If so which ones?


Art
Scrathin 701

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john.marzulli(at)gmail.co
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PostPosted: Mon Jan 21, 2008 2:29 pm    Post subject: Part Stoutness Reply with quote

Not flying yet... but I did add some extra "L" onto the fuselage for noise reduction.

http://701builder.blogspot.com/2007_10_01_archive.html

For the triangular area where "top pilot side" is written, I added some 1/4" sound deadening material to help reduce the noise when uncoordinated. The whole rear section tends to act like a megaphone.

As for the wings, do consider increasing the thickness of the top skins to 0.020. This will allow for much better handling and fewer blemished. You may also want to consider using two or three smaller pieces ( overlapping them at the ribs ) instead of one huge skin.

Good luck!

On Jan 21, 2008 12:17 PM, MacDonald Doug <dougsnash(at)yahoo.com (dougsnash(at)yahoo.com)> wrote:
[quote] --> Zenith-List message posted by: MacDonald Doug <dougsnash(at)yahoo.com (dougsnash(at)yahoo.com)>

Art, I am not flying yet but have my airframe sitting
on the gear. The large bays of the fuselage sides are
going to be prone to oilcanning. I added one diagnal
brace to each bay on mine. I think the big area
immediately behind the baggage compartment is still
going to oil can so I will probably add another
diagnal brace there once I'm flying.

Mark Townsend recommended that I go with 020 wing
skins to deaden the oil canning tendancy. I have done
this but have not yet started skinning my wings. so
cannot comment on how stiff they will be.

Doug MacDonald
NW Ontario, Canada
Scratch building CH-701
Working on wiring the inst panel

Do not archive

Quote:
List,

Is there any 701 builders who would recommend
increasing material thickness of any particular
airframe part that would help prevent oil canning
etc...?
If so which ones?

Quote:
Art
Scrathin 701



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-Airplane The Movie [quote][b]


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ggower_99(at)yahoo.com
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PostPosted: Mon Jan 21, 2008 3:17 pm    Post subject: Part Stoutness Reply with quote

We have 150+ hrs of fun flying in our 701, the wings and fuselage built as in the plans, yes, it will oilcan if you are not a good pilot Smile oilcanning is the best "sound alarm" to "shout" to the pilot that the ball is off center Smile
The 701 is no diferent to any other airplane, the lighter the better it flys.

Saludos
Gary Gower.
Flying from Chapala, Mexico.
701 912S
Building a 601 XL Jab 3300


Bill Berle <victorbravo(at)sbcglobal.net> wrote:
[quote]--> Zenith-List message posted by: Bill Berle

The skins are the part that will oilcan, and because the skins are the
largest part.... increasing the thickness will add some amount weight.
From what I have read the 701 has a "useful load" problem anyway so you
don't want to just go off increasing the skin thickness.

The way to do it is to add lightweight stiffeners. Bend up some .016 L
angles (if you can find thinner metal that's even better) about 3/4 x
3/4. You might have to crimp them (fluting pliers) to make them curve to
match an airfoil or something. You can use the rib form blocks to make
them match the airfoil (but the crimps will be on the opposite part as
they are for the ribs).

Rivet them inside the skins diagonally between the fuselage stations
(I've seen a website or two that shows these stiffeners). Rivet the
curved ones in as "false ribs" between the wing ribs.

Before you do this, contact people with flying 701's and ask them which
parts of their airplane oil-can the most. This iwll give you an idea of
where they are needed most. Top of the [quote][b]


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ifly4fun2(at)sbcglobal.ne
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PostPosted: Mon Jan 21, 2008 9:03 pm    Post subject: Part Stoutness Reply with quote

Gary,
Makes sense, I will take your input into consideration.

do not archive
Thanks,
Art
--- Gary Gower <ggower_99(at)yahoo.com> wrote:

Quote:
We have 150+ hrs of fun flying in our 701, the wings and fuselage built as in the plans, yes,
it will oilcan if you are not a good pilot Smile oilcanning is the best "sound alarm" to
"shout" to the pilot that the ball is off center Smile
The 701 is no diferent to any other airplane, the lighter the better it flys.

Saludos
Gary Gower.
Flying from Chapala, Mexico.
701 912S
Building a 601 XL Jab 3300


Bill Berle <victorbravo(at)sbcglobal.net> wrote:


The skins are the part that will oilcan, and because the skins are the
largest part.... increasing the thickness will add some amount weight.
>From what I have read the 701 has a "useful load" problem anyway so you
don't want to just go off increasing the skin thickness.

The way to do it is to add lightweight stiffeners. Bend up some .016 L
angles (if you can find thinner metal that's even better) about 3/4 x
3/4. You might have to crimp them (fluting pliers) to make them curve to
match an airfoil or something. You can use the rib form blocks to make
them match the airfoil (but the crimps will be on the opposite part as
they are for the ribs).

Rivet them inside the skins diagonally between the fuselage stations
(I've seen a website or two that shows these stiffeners). Rivet the
curved ones in as "false ribs" between the wing ribs.

Before you do this, contact people with flying 701's and ask them which
parts of their airplane oil-can the most. This iwll give you an idea of
where they are needed most. Top of the wings behind the spars are my
first suspicion.

Bill the New Guy
> Is there any 701 builders who would recommend increasing material thickness of any particular
> airframe part that would help prevent oil canning etc...?
> If so which ones?
>








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PostPosted: Tue Jan 22, 2008 7:41 pm    Post subject: Part Stoutness Reply with quote

Doug,
Thanks for the advise, I'll take it into consideration.

do not archive
Art
--- MacDonald Doug <dougsnash(at)yahoo.com> wrote:

Quote:


Art, I am not flying yet but have my airframe sitting
on the gear. The large bays of the fuselage sides are
going to be prone to oilcanning. I added one diagnal
brace to each bay on mine. I think the big area
immediately behind the baggage compartment is still
going to oil can so I will probably add another
diagnal brace there once I'm flying.

Mark Townsend recommended that I go with 020 wing
skins to deaden the oil canning tendancy. I have done
this but have not yet started skinning my wings. so
cannot comment on how stiff they will be.

Doug MacDonald
NW Ontario, Canada
Scratch building CH-701
Working on wiring the inst panel

Do not archive

> List,
>
> Is there any 701 builders who would recommend
> increasing material thickness of any particular
> airframe part that would help prevent oil canning
> etc...?
> If so which ones?
>
>
> Art
> Scrathin 701



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know-it-all with Yahoo! Mobile. Try it now.
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ifly4fun2(at)sbcglobal.ne
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PostPosted: Tue Jan 22, 2008 7:44 pm    Post subject: Part Stoutness Reply with quote

Thanks for the input.

do not archive
Art
--- John Marzulli <john.marzulli(at)gmail.com> wrote:

Quote:
Not flying yet... but I did add some extra "L" onto the fuselage for noise
reduction.

http://701builder.blogspot.com/2007_10_01_archive.html

For the triangular area where "top pilot side" is written, I added some 1/4"
sound deadening material to help reduce the noise when uncoordinated. The
whole rear section tends to act like a megaphone.

As for the wings, do consider increasing the thickness of the top skins to
0.020. This will allow for much better handling and fewer blemished. You may
also want to consider using two or three smaller pieces ( overlapping them
at the ribs ) instead of one huge skin.

Good luck!

On Jan 21, 2008 12:17 PM, MacDonald Doug <dougsnash(at)yahoo.com> wrote:

>
>
> Art, I am not flying yet but have my airframe sitting
> on the gear. The large bays of the fuselage sides are
> going to be prone to oilcanning. I added one diagnal
> brace to each bay on mine. I think the big area
> immediately behind the baggage compartment is still
> going to oil can so I will probably add another
> diagnal brace there once I'm flying.
>
> Mark Townsend recommended that I go with 020 wing
> skins to deaden the oil canning tendancy. I have done
> this but have not yet started skinning my wings. so
> cannot comment on how stiff they will be.
>
> Doug MacDonald
> NW Ontario, Canada
> Scratch building CH-701
> Working on wiring the inst panel
>
> Do not archive
>
> > List,
> >
> > Is there any 701 builders who would recommend
> > increasing material thickness of any particular
> > airframe part that would help prevent oil canning
> > etc...?
> > If so which ones?
> >
> >
> > Art
> > Scrathin 701
>
>
>
> Be a better friend, newshound, and
> know-it-all with Yahoo! Mobile. Try it now.
> http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ
>
>
>
>
>
>


--
John Marzulli
http://701Builder.blogspot.com/

"Flying a plane is no different than riding a bicycle... it's just a lot
harder to put baseball cards in the spokes.
-Airplane The Movie



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ter_turn(at)yahoo.com
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PostPosted: Tue Jan 22, 2008 9:05 pm    Post subject: Part Stoutness Reply with quote

I can't remember who to give credit to, but someone here glued "L" angles diagonally to the fuselage to reduce oil canning without creating extra rivet lines.
DO NOT ARCHIVE

Terry Turnquist
601XL-Plans
St. Peters, MO
Art Olechowski <ifly4fun2(at)sbcglobal.net> wrote:[quote] --> Zenith-List message posted by: Art Olechowski

Thanks for the input.

do not archive
Art
--- John Marzulli wrote:

[quote] Not flying yet... but I did add some extra "L" onto the fuselage for noise
reduction.

http://701builder.blogspot.com/2007_10_01_archive.html

For the triangular area where "top pilot side" is written, I added some 1/4"
sound deadening material to help reduce the noise when uncoordinated. The
whole rear section tends to act like a megaphone.

As for the wings, do consider increasing the thickness of the top skins to
0.020. This will allow for much better handling and fewer blemished. You may
also want to consider using two or three smaller pieces ( overlapping them
at the ribs ) instead of one huge skin.

Good luck!

On Jan 21, 2008 12:17 PM, MacDonald Doug wrote:

> --> Zenith-List message posted by: MacDonald Doug
>
> Art, I am not flying yet but have my airframe sitting
> on the gear. The large bays of the fuselage sides are
> going to be prone to oilcanning. I added one diagnal
> brace to each bay on mine. I think the big area
> immediately behind the baggage compartment is still
> going to oil can so I will probably add another
> diagnal brace there once I'm flying.
>
> Mark Townsend recommended that I go with 020 wing
> skins to deaden the oil canning tendancy. I have done
> this but have not yet started skinning my wings. so
> cannot comment on how stiff they will be.
>
> Doug MacDonald
> NW Ontario, Canada
> Scratch building CH-701
> Working on wiring the inst panel
>
> Do not archive
>
> > List,
> >
> > Is there any 701 builders who would recommend
> > increasing material thickness of any particular
> > airframe part that would help prevent oil canning
> > etc...?
> > If so which ones?
> >
> >
> > Art
> > Scrathin 701
>
>
>
> Be a better friend, newshound, Be a better friend, newshound, and [quote][b]


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lrm(at)skyhawg.com
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PostPosted: Wed Jan 23, 2008 7:41 am    Post subject: Part Stoutness Reply with quote

That be me. I used automotive double sided trim tape, 3M brand. You can find it at NAPA. LRM www.skyhawg.com
[quote] ---


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alaskajim(at)cox.net
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PostPosted: Wed Jan 23, 2008 8:25 am    Post subject: Part Stoutness Reply with quote



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PostPosted: Wed Jan 23, 2008 10:05 am    Post subject: Part Stoutness Reply with quote

The double stick tape is a good idea, however it might be wise to put
three rivets in... one on each end and one in the middle... to prevent
the TINY vibrations from ever loosening the tape. Yeah, the airplane
will have a million and three rivets instead of just a million Smile

LRM wrote:
[quote] That be me. I used automotive double sided trim tape, 3M brand. You
can find it at NAPA. LRM www.skyhawg.com <http://www.skyhawg.com>

---


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NYTerminat(at)aol.com
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PostPosted: Wed Jan 23, 2008 10:25 am    Post subject: Part Stoutness Reply with quote

That is exactly what I did except I used 5 in each piece. Works great, thanks Larry!!

Bob Spudis

In a message dated 1/23/2008 1:07:46 P.M. Eastern Standard Time, victorbravo(at)sbcglobal.net writes:
Quote:
--> Zenith-List message posted by: Bill Berle <victorbravo(at)sbcglobal.net>

The double stick tape is a good idea, however it might be wise to put
three rivets in... one on each end and one in the middle... to prevent
the TINY vibrations from ever loosening the tape. Yeah, the airplane
will have a million and three rivets instead of just a million Smile

LRM wrote:
Quote:
That be me. I used automotive double sided trim tape, 3M brand. You
can find it at NAPA. LRM www.skyhawg.com <http://www.skyhawg.com>

----- Original Message -----
*From:* Terry Turnquist <mailto:ter_turn(at)yahoo.com>
*To:* zenith-list(at)matronics.com <mailto:zenith-list(at)matronics.com>
*Sent:* Tuesday, January 22, 2008 11:01 PM
*Subject:* Re: Part Stoutness

I can't remember who to give credit to, but someone here glued "L"
angles diagonally to the fuselage to reduce oil canning without
creating extra rivet he es y --> - MATRONICS WEB FORUMS nbsp; - List Contribution Web Site ;   =========================



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PostPosted: Wed Jan 23, 2008 7:07 pm    Post subject: Part Stoutness Reply with quote

I did put them on each end. Didn't see a need for the middle. One piece of
the "X" was solid and the other was bridged over the first. That's the kind
of tape that you better have it where you want it when you stick it, cause
you ain't gonna move it without tearing up something. I also used a "acid
wash" first. You have to buy the good stuff at a real auto parts that
handles paint and body repair stuff, don't get it at Wal-Mart. As far as
lasting, I've had to remove trim off cars 20+ years old and had one heck of
a time doing it. You usually have to razor blade it off. LRM, skyhawg.com
---


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PostPosted: Fri Jan 25, 2008 5:16 pm    Post subject: Part Stoutness Reply with quote

it is likely that the 3M tape is VHB (very high bond). That is the tape that virtually all busses (other than the riveted school busses!) are build with today. The adhesive on both faces and the foam body of the tape is relatively insensitive to solvents and to service temperatures below 200°F. The addition of a rivet will likely result in eventual cracking due to the aluminum being forced out of plane at the fastener location.

The surfaces need to be as clean as can be achieved. If the appropriate level of surface cleanliness is attained, that stuff is virtually indistructable.

Bill Berle <victorbravo(at)sbcglobal.net> wrote:[quote] --> Zenith-List message posted by: Bill Berle

The double stick tape is a good idea, however it might be wise to put
three rivets in... one on each end and one in the Downey
Harleysville (SE) PA
100 HP Corvair
[quote][b]


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dkandle



Joined: 23 Apr 2007
Posts: 10
Location: Boise ID

PostPosted: Tue Jan 29, 2008 10:48 am    Post subject: Re: Part Stoutness Reply with quote

I have been flying my 701 since August. It is built exactly to plans with the only modification being head rests.

Unless you slip the plane or are flying very slowly, oil canning is not a problem. I have noted that it appears to be somewhat more noisy in the winter than summer. I assume that the skin is a bit tighter in the heat.

I plan to put some sound proofing around the baggage area, but otherwise leave it alone.

I have flown other 701 that make more noise. I think that if you are not careful to get the sides carefully cut and placed, the airplane may oil can more than if they are smooth and evenly bowed as designed.


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