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Winter flight/ streamlined struts

 
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craig.nelson(at)heraeus.c
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PostPosted: Sat Feb 02, 2008 3:16 pm    Post subject: Winter flight/ streamlined struts Reply with quote

<<DSCN1844.JPG>> <<DSCN1849.JPG>> <<DSCN1859.JPG>>
<<DSCN1874.JPG>> <<DSCN1875.JPG>> <<DSCN1876.JPG>>
I did a flight today about 90 miles with some friends a titan tornado
and a Swiss bull dog. Level flight,59 degrees 3000 ft, 5100 rpm, and 90
indicated, 90 ground speed on the gps verified with the titan and bull
dog. There was some talk about streamlining struts a few weeks ago--- I
like the PVC ones as there are no bolts sticking out. I used masking
tape and plaster to make lost mold technique fairings at the wing end of
the airfoil strut. The part made of s glass and epoxy resin fits snug
around the pvc faring I got from Kolb and slides up over the attach
point after the pin is in place, then Velcro holds the part secure to
the bottom of the wing. If there were bolts to contend with it would
make this part much more difficult I plan to make fairings for the base
of the strut where it meets the fuselage. It looks like I will have to
make a cowl flap. I had to block off 1/2 of the radiator and oil cooler
to get up to operating temps. After my cardboard cowl flap the oil temp
was around 190

Uncle Craig
MIII X 912 uls

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Possums



Joined: 03 Nov 2007
Posts: 247

PostPosted: Sat Feb 02, 2008 3:59 pm    Post subject: Winter flight/ streamlined struts Reply with quote

I know I picked up about 6mph just by streamlining the struts.
That is a lot of drag - a round tube that long as opposed to
a teardrop shaped strut. There is almost nothing better you can
do to a stock plane to lose drag that streamlining the lift struts.
Plus - I lost the weird vibration and worry of watching the
lift struts go thru their little "shake rattle & roll" routine out there.
I'm sure it didn't hurt anything, but I just didn't like it.
Jeremy could do the math for you. I just know that it works.


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ElleryWeld(at)aol.com
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PostPosted: Sat Feb 02, 2008 5:23 pm    Post subject: Winter flight/ streamlined struts Reply with quote

Uncle Craig man you do make some great parts That sure looks great are you selling any of the wing strut farings ? if not you should be selling to everyone on the list including me.

Ellery in Maine
do not archive

In a message dated 2/2/2008 6:17:12 P.M. Eastern Standard Time, craig.nelson(at)heraeus.com writes:
Quote:
<<DSCN1844.JPG>> <<DSCN1849.JPG>> <<DSCN1859.JPG>>
<<DSCN1874.JPG>> <<DSCN1875.JPG>> <<DSCN1876.JPG>> 
I did a flight today about 90 miles with some friends a titan tornado
and a Swiss bull dog. Level flight,59 degrees 3000 ft, 5100 rpm, and 90
indicated, 90 ground speed on the gps verified with the titan and bull
dog. There was some talk about streamlining struts a few weeks ago--- I
like the PVC ones as there are no bolts sticking out. I used masking
tape and plaster to make lost mold technique fairings at the wing end of
the airfoil strut. The part made of s glass and epoxy resin fits snug
around the pvc faring I got from Kolb and slides up over the attach
point after the pin is in place, then Velcro holds the part secure to
the bottom of the wing. If there were bolts to contend with it would
make this part much more difficult I plan to make fairings for the base
of the strut where it meets the fuselage. It looks like I will have to
make a cowl flap. I had to block off 1/2 of the radiator and oil cooler
to get up to operating temps. After my cardboard cowl flap the oil temp
was around 190

Uncle Craig
MIII X 912 uls

Do not Archive


Who's never won? Biggest Grammy Award surprises of all time on AOL Music.
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azfirestar



Joined: 08 Dec 2007
Posts: 25

PostPosted: Sat Feb 02, 2008 9:52 pm    Post subject: Winter flight/ streamlined struts Reply with quote

It's good to hear that I'm not the only one with that vibration. How did streamlining the struts get rid of the vibration - did you use the extruded aluminum struts? If so, where is the best place to buy those for a Firestar II? I am also considering using the PVC covers that Craig mentioned - would they help with the vibration? Where is a good place to get those?

Thanks much
Dan G.
503 F2
Tucson

possums wrote: [quote]I know I picked up about 6mph just by streamlining the struts.
That is a lot of drag - a round tube that long as opposed to
a teardrop shaped strut. There is almost nothing better you can
do to a stock plane to lose drag that streamlining the lift struts.
Plus - I lost the weird vibration and worry of watching the
lift struts go thru their little "shake rattle & roll" routine out there.
I'm sure it didn't hurt anything, but I just didn't like it.
Jeremy could do the math for you. I just know that it works.
[b]


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Dan G.
503 Firestar II
Tucson AZ
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planecrazzzy
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PostPosted: Sun Feb 03, 2008 2:42 am    Post subject: Re: Winter flight/ streamlined struts Reply with quote

Did the "Dog Sled" ever get into the air ???
.
.
Gotta Fly...
Mike & "Jaz" in MN
.
.
.


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craig.nelson(at)heraeus.c
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PostPosted: Sun Feb 03, 2008 7:19 am    Post subject: Winter flight/ streamlined struts Reply with quote

Thanks for asking yes! We plan to run the Iditarod this year! Have had
to keep the dogs in the deep freeze he! He! He! If there is enough
demand I would consider making molds and offering them to any one
interested. Again right now my trailer is my hanger and the plane is
folded and put in the trailer every time I fly.( I hate it but It's a
kolb and it is possible) The strut faring goes on real simply. Just put
it on the strut slide it down, put the wing together secure the pin.
Slide the faring up to the wing to cover the bolts streamlining the end
of the strut and Velcro on the underside of the wing and the top of the
faring hold it in place. Takes all of 2 seconds to put on. To tie the
plane down simply pull the faring down from the wing to expose the
mounting point for tie down rope or chain
Uncle craig
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Possums



Joined: 03 Nov 2007
Posts: 247

PostPosted: Sun Feb 03, 2008 11:45 am    Post subject: Winter flight/ streamlined struts Reply with quote

At 12:45 AM 2/3/2008, you wrote:

How did streamlining the struts get rid of the vibration - did you
use the extruded aluminum struts?
No - I just had some metal (T6061 I think) bent for me at a shop with
an 8 foot brake.
Had them cut it to shape, then roll both edges a little to partially
go around the strut. After that - bend it in the break. I riveted it on
the struts and with the rolled edges, it fits pretty tight. Been on
there for 10 years.
It stopped all the vibration and hardly weighs anything. But there
are all kinds of
ways to do it. Many are more aerodynamic than mine, but most weigh a lot more.
I would think that they all would stop the vibration.


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azfirestar



Joined: 08 Dec 2007
Posts: 25

PostPosted: Mon Feb 04, 2008 9:18 pm    Post subject: Winter flight/ streamlined struts Reply with quote

Thanks for the idea and especially the photos. That's a very ingenious solution- light and simple, and looks like you get 90 percent of the benefit of a full airfoil. That would be perfect for my purposes. Seems like that would also be a slick way to streamline the aft end of the aileron torque tubes (like Jack Hart did on his Firefly), provided there is enough prop clearance.

Dan G
503 F2
Tucson

possums wrote:
[quote]No - I just had some metal (T6061 I think) bent for me at a shop with an 8 foot brake.
Had them cut it to shape, then roll both edges a little to partially
go around the strut. After that - bend it in the break. I riveted it on
the struts and with the rolled edges, it fits pretty tight. Been on there for 10 years.
It stopped all the vibration and hardly weighs anything. But there are all kinds of
ways to do it. Many are more aerodynamic than mine, but most weigh a lot more.
I would think that they all would stop the vibration. [b]


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503 Firestar II
Tucson AZ
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Dennis.Kirby(at)kirtland.
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PostPosted: Wed Feb 06, 2008 12:32 pm    Post subject: Winter flight/ streamlined struts Reply with quote

Dan G wrote: << It's good to hear that I'm not the only one with that
vibration. How did streamlining the struts get rid of the vibration >>

Dan, and other interested Kolbers -

Airflow downstream of any strut with circular cross section creates an
eddy current called a "Von Karmann street." This flow phenomenon is an
eddy that curls back and forth in alternating directions, similar to
what you see in the stream of smoke rising from a cigarette. You can
also see the Von Karmann street effect in rivers that meander along a
flat countryside - the water course appears to curl alternately from one
direction to the other.

In airflow, these rapidly-oscillating eddy currents translate into a
vibration, and this is what we encounter with un-streamlined struts.

Dennis Kirby
Amazed to even remember this stuff since my Aero-101 courses 25 years
ago, in
Cedar Crest, NM


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mdnanwelch7(at)hotmail.co
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PostPosted: Wed Feb 06, 2008 1:00 pm    Post subject: Winter flight/ streamlined struts Reply with quote

Hey Dennis,

How's the rebuild going?? Taken any photos lately? What's the timeframe to getting your plane back in the air?

Mike Welch
MkIII

Quote:
Subject: Re: Winter flight/ streamlined struts
Date: Wed, 6 Feb 2008 13:27:17 -0700
From: Dennis.Kirby(at)kirtland.af.mil
To: kolb-list(at)matronics.com

--> Kolb-List message posted by: "Kirby Dennis Contr MDA/AL" <Dennis.Kirby(at)kirtland.af.mil>




Dan G wrote: << It's good to hear that I'm not the only one with that
vibration. How did streamlining the struts get rid of the vibration >>

Dan, and other interested Kolbers -

Airflow downstream of any strut with circular cross section creates an
eddy current called a "Von Karmann street." This flow phenomenon is an
eddy that curls back and forth in alternating directions, similar to
what you see in the stream of smoke rising from a cigarette. You can
also see the Von Karmann street effect in rivers that meander along a
flat countryside - the water course appears to curl alternately from one
direction to the other.

In airflow, these rapidly-oscillating eddy currents translate into a
vibration, and this is what we encounter with un-streamlined struts.

Dennis Kirby
Amazed to even remember this stuff since my Aero-101 courses 25 years
ago, in
Cedar Crest, NM


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Feb 06, 2008 1:15 pm    Post subject: Winter flight/ streamlined struts Reply with quote

Before MV.

john h
mkIII
[quote] How's the rebuild going?? Taken any photos lately? What's the timeframe to getting your plane back in the air?

Mike Welch

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