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Ignition Switch Drawing

 
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jesse(at)saintaviation.co
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PostPosted: Thu Feb 07, 2008 12:14 pm    Post subject: Ignition Switch Drawing Reply with quote

Does anybody have a CAD drawing of the cutout for the standard ACS Ignition/Mag/Start keyswitch?
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Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
Cell: 352-427-0285
Fax: 815-377-3694


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Bill Schlatterer



Joined: 09 Jan 2006
Posts: 195

PostPosted: Thu Feb 07, 2008 6:31 pm    Post subject: Ignition Switch Drawing Reply with quote

"cutout" ? No CAD drawing but it's a .860 plus or minus call it a 7/8 round hole unless I'm missing something. It does have an internal key slot but I think that's more for the trim ring position than anything else.

Bill S
7a Ark

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint
Sent: Thursday, February 07, 2008 12:12 PM
To: rv10-list(at)matronics.com
Subject: Ignition Switch Drawing

Does anybody have a CAD drawing of the cutout for the standard ACS Ignition/Mag/Start keyswitch?
do not archive

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
Cell: 352-427-0285
Fax: 815-377-3694


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jesse(at)saintaviation.co
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PostPosted: Thu Feb 07, 2008 7:06 pm    Post subject: Ignition Switch Drawing Reply with quote

The position and size of that slot is what I am wanting. It keeps the switch from rotating in the hole and gets it perfectly aligned to start with.
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Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
Cell: 352-427-0285
Fax: 815-377-3694



On Feb 7, 2008, at 9:26 PM, Bill Schlatterer wrote:
Quote:
"cutout" ? No CAD drawing but it's a .860 plus or minus call it a 7/8 round hole unless I'm missing something. It does have an internal key slot but I think that's more for the trim ring position than anything else.

Bill S
7a Ark

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Jesse Saint
Sent: Thursday, February 07, 2008 12:12 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Ignition Switch Drawing

Does anybody have a CAD drawing of the cutout for the standard ACS Ignition/Mag/Start keyswitch?
do not archive

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
Cell: 352-427-0285
Fax: 815-377-3694


Quote:

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sam(at)fr8dog.net
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PostPosted: Fri Feb 08, 2008 6:00 am    Post subject: Ignition Switch Drawing Reply with quote

That notch keep the switch from rotating during normal use, very important for a mag switch.
Sam

Bill Schlatterer wrote: [quote] "cutout" ? No CAD drawing but it's a .860 plus or minus call it a 7/8 round hole unless I'm missing something. It does have an internal key slot but I think that's more for the trim ring position than anything else.

Bill S
7a Ark

From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Jesse Saint
Sent: Thursday, February 07, 2008 12:12 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Ignition Switch Drawing


Does anybody have a CAD drawing of the cutout for the standard ACS Ignition/Mag/Start keyswitch?
do not archive

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
Cell: 352-427-0285
Fax: 815-377-3694




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Bill Schlatterer



Joined: 09 Jan 2006
Posts: 195

PostPosted: Fri Feb 08, 2008 6:22 pm    Post subject: Ignition Switch Drawing Reply with quote

OK, Sam,...I give Wink And I'm sure this is beginner stuff but are you saying that the hole in the panel should match the hole in the trim ring with the internal tooth? See picture. If so, how do you drill a round hole in the panel leaving an internal "tooth" to fit the slot on the barrel of the switch? The barrel is like a big toggle switch but without the key/tab washer to keep it from turning.

The internal tooth on the trim ring positions the trim ring to the switch positions but I have no idea how you would make a similar hole in the panel to mount it in without a lot of work or a CNC machine. With the bezel nut reasonably tight, mine won't turn but then it's not flying/vibrating yet either.

BTW, there was no lock washer or locking tab with my switch that I remember? If I'm missing something here, I need to fix it!

Thanks Bill S

Do not archive


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Sam Marlow
Sent: Friday, February 08, 2008 7:42 AM
To: rv10-list(at)matronics.com
Subject: Re: Ignition Switch Drawing

That notch keep the switch from rotating during normal use, very important for a mag switch.
Sam

Bill Schlatterer wrote:
Quote:
"cutout" ? No CAD drawing but it's a .860 plus or minus call it a 7/8 round hole unless I'm missing something. It does have an internal key slot but I think that's more for the trim ring position than anything else.

Bill S
7a Ark

From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Jesse Saint
Sent: Thursday, February 07, 2008 12:12 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Ignition Switch Drawing
Does anybody have a CAD drawing of the cutout for the standard ACS Ignition/Mag/Start keyswitch?
do not archive

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
Cell: 352-427-0285
Fax: 815-377-3694


Quote:


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acs(at)acspropeller.com.a
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PostPosted: Fri Feb 08, 2008 9:34 pm    Post subject: Ignition Switch Drawing Reply with quote

Bill, trace the inside of the key switch plate onto your panel. You need to make a hole "smaller" than the final cutout. The tooth is created manually by filing/cutting/whatever method you choose. It can take a lot of time and is finicky but use a step drill to cutout the major portion up to the internal diameter of the tooth. Create the tooth or "tab" by enlarging the hole with careful filing either side of your tab outline that you drew onto the panel. It doesn't have to be a masterpiece, as the hole is neatly tidied up and covered by the switch plate.
The switch should come with a switch plate, a hexagonal rear locking nut and a screw down circular face at the front.
John 40315
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sam(at)fr8dog.net
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PostPosted: Sat Feb 09, 2008 2:53 pm    Post subject: Ignition Switch Drawing Reply with quote



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