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Lower Cowl Mounts
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planesmith(at)hotmail.com
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PostPosted: Mon Mar 03, 2008 8:01 am    Post subject: Lower Cowl Mounts Reply with quote

Looking through some of the old postings, I found some discussion on replacing the lower cowl mounts with nutplates and screws. Are these modified mounts still holding up well during flight? Also were #10 countersunk screws and nut plates used? And finally what was the mounting plate made from?
Thanks,

Vern Smith (#324)
Helping your favorite cause is as eaessenger/IM/Home/?source=text_hotmail_join' target='_new'>Learn more. [quote][b]


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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Mon Mar 03, 2008 8:38 am    Post subject: Lower Cowl Mounts Reply with quote

Not countersunk screws....round head screws. Yes,
they're holding up great for people, and there are
some now that I know personally (I'll let them speak up
if they wish) who didn't install them until after they
had issues with the hinges. But, there really are
no problems with nutplates and screws...it's really
secure.
Tim Olson - RV-10 N104CD - Flying

Vernon Smith wrote:
Quote:
Looking through some of the old postings, I found some discussion on
replacing the lower cowl mounts with nutplates and screws. Are these
modified mounts still holding up well during flight? Also were #10
countersunk screws and nut plates used? And finally what was the
mounting plate made from?
Thanks,

Vern Smith (#324)



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ricksked(at)embarqmail.co
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PostPosted: Mon Mar 03, 2008 9:33 am    Post subject: Lower Cowl Mounts Reply with quote

I made mine out of .063 aluminum, I think I used #8, three per side.

Rick Sked
40185
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PostPosted: Mon Mar 03, 2008 2:20 pm    Post subject: Lower Cowl Mounts Reply with quote

Tim & Rick,

Thanks for the replies!

Vern Smith (#324 finishing?)

do not archive

> Date: Mon, 3 Mar 2008 12:30:36 -0500
[quote] From: ricksked(at)embarqmail.com
To: rv10-list(at)matronics.com
Subject: Re: Lower Cowl Mounts

--> RV10-List message posted by: Rick Sked <ricksked(at)embarqmail.com>

I made mine out of .063 aluminum, I think I used #8, three per side.

Rick Sked
40185
---


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scottmschmidt(at)yahoo.co
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PostPosted: Mon Mar 03, 2008 3:26 pm    Post subject: Lower Cowl Mounts Reply with quote

Can someone point me to some photos. This is a modification I would like to make. I've already lost 2 eyelets.

Scott Schmidt
scottmschmidt(at)yahoo.com

On Mar 3, 2008, at 12:30 PM, Rick Sked <ricksked(at)embarqmail.com> wrote:



I made mine out of .063 aluminum, I think I used #8, three per side.

Rick Sked
40185
---


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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Mon Mar 03, 2008 4:23 pm    Post subject: Lower Cowl Mounts Reply with quote

Hi Scott,

This will show you some photos. Here's a page with some photos towards
the bottom:
http://www.myrv10.com/N104CD/finishing/20050911/index.html

Here are a couple other ones for you too:
http://www.myrv10.com/N104CD/finishing/20050918/index.html
http://www.myrv10.com/N104CD/finishing/20050911/RV200509110038.html
http://www.myrv10.com/N104CD/finishing/20050918/RV200509120004.html

I used some heavier stock when I did mine, and I put a plate on the
fuselage side, and then another plate on the cowl side that is
"permanent" to give the cowl more backing.

Not sure the thickness anymore, but maybe .063 like Rick said. It
seems it was about the same as the thickness of the panel material.
Tim Olson - RV-10 N104CD - Flying

Scott Schmidt wrote:
Quote:


Can someone point me to some photos. This is a modification I would like to make. I've already lost 2 eyelets.

Scott Schmidt
scottmschmidt(at)yahoo.com

On Mar 3, 2008, at 12:30 PM, Rick Sked <ricksked(at)embarqmail.com> wrote:



I made mine out of .063 aluminum, I think I used #8, three per side.

Rick Sked
40185


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Deems Davis



Joined: 09 Jan 2006
Posts: 925

PostPosted: Mon Mar 03, 2008 4:49 pm    Post subject: Lower Cowl Mounts Reply with quote

Scott here's a link to 2 photos (click next to see the 2nd)
http://deemsrv10.com/album/Sec%2047%20Spinner%20and%20Cowling/slides/DSC04175.html
I've since trimmed the inside portion of the 'flange' so that it doesn't
stick out and interfere with the air exiting the lower cowl. (A John Cox
suggestion)

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

Scott Schmidt wrote:
[quote]

Can someone point me to some photos. This is a modification I would like to make. I've already lost 2 eyelets.

Scott Schmidt
scottmschmidt(at)yahoo.com

On Mar 3, 2008, at 12:30 PM, Rick Sked <ricksked(at)embarqmail.com> wrote:



I made mine out of .063 aluminum, I think I used #8, three per side.

Rick Sked
40185
---


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capsteve



Joined: 09 Jan 2006
Posts: 111
Location: NIAGARA FALLS NY

PostPosted: Mon Mar 03, 2008 7:35 pm    Post subject: Lower Cowl Mounts Reply with quote

hi deems,
did you use a shim under the plate to space out for the thickness of the
cowl??
Steven dinieri

[quote] --


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Deems Davis



Joined: 09 Jan 2006
Posts: 925

PostPosted: Mon Mar 03, 2008 8:08 pm    Post subject: Lower Cowl Mounts Reply with quote

I didn't use a shim. In my case I didn't need one. I have a Will James
cowl, I believe the construction is different from the Van's cowl and
most likely the dimensions also.

btw, I'm using countersunk screws with ss countersunk washers.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

Steven DiNieri wrote:
[quote]

hi deems,
did you use a shim under the plate to space out for the thickness of the
cowl??
Steven dinieri


> --


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PostPosted: Mon Mar 03, 2008 9:21 pm    Post subject: Lower Cowl Mounts Reply with quote

I didn't need a shim on the bottom, only the sides. Where you have to make up for the curve of the fuselage sides.

Rick Sked
40185
---


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indigoonlatigo(at)msn.com
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PostPosted: Tue Mar 04, 2008 10:50 am    Post subject: Lower Cowl Mounts Reply with quote

Deems,

I did a quick look through all you cowl photos and looks like you did a fine job. I will also using a James cowl, but going with the vertical induction model of cowl. Was your cowl that cowl, than you had to modify that area. In your photos the intake was originally oblong and then you did a mod to a round intake.

Wil informed me that there is currently only one vertical induction cowl operating and was kind enough to inform me he wished he had more of a tract record before selling me one. He said that the one currently flying is cooling fine.

John G.

[quote] Date: Mon, 3 Mar 2008 17:46:17 -0700
From: deemsdavis(at)cox.net
To: rv10-list(at)matronics.com
Subject: Re: RV10-List: Lower Cowl Mounts

--> RV10-List message posted by: Deems Davis <deemsdavis(at)cox.net>

Scott here's a link to 2 photos (click next to see the 2nd)
http://deemsrv10.com/album/Sec%2047%20Spinner%20and%20Cowling/slides/DSC04175.html
I've since trimmed the inside portion of the 'flange' so that it doesn't
stick out and interfere with the air exiting the lower cowl. (A John Cox
suggestion)

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

Scott Schmidt wrote:
> --> RV10-List message posted by: Scott Schmidt <scottmschmidt(at)yahoo.com>
>
> Can someone point me to some photos. This is a modification I would like to make. I've already lost 2 eyelets.
>
> Scott Schmidt
> scottmschmidt(at)yahoo.com
>
> On Mar 3, 2008, at 12:30 PM, Rick Sked <ricksked(at)embarqmail.com> wrote:
>
> --> RV10-List message posted by: Rick Sked <ricksked(at)embarqmail.com>
>
> I made mine out of .063 aluminum, I think I used #8, three per side.
>
> Rick Sked
> 40185
> ---


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Deems Davis



Joined: 09 Jan 2006
Posts: 925

PostPosted: Tue Mar 04, 2008 11:37 am    Post subject: Lower Cowl Mounts Reply with quote

My cowl is NOT vertical induction, it was originally made for the BPE
forward facing fuel servo and Cold Air sump. The oblong induction ring
is the characteristic 'signature' for that cowl. When I was ready to
install a filtered air system, there were none available that could be
easily adapted to that Oval induction ring. I spoke with and followed
another -10 BPE cold air builder as he customized a filtered air system
using a K&N filter, Will, had offered to work with me in designing and
building a filtered air intake for the BPE set up, (that he would
subsequently offer to other builders) if I could provide him a 'model'
(made from expandable foam) of the bottom of the cowl and the servo/cold
air sump. I was ready to follow one of these approaches, when I happened
on the information regarding the Rod Bowers design. I was Very impressed
with the design and the '3 in one' capabilities of
RAM/filtered/Alternate air sources, and after speaking w/ Rod, I
concluded that while hacking up my cowl in order to replace the oval
induction ring w/ the circular ring sounded alarming, it really turned
out to be less work for me than either of the other 2 approaches, plus I
picked up the benefit of the RAM air mp increase. I'm really happy with
the results so far, although I'm obviously not flying and haven't
validated any performance.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

IIRC the vertical induction cowl that is flying on an RV-10 is in
Canada, there were some initial issues with heat and cooling, Will
designed a modification wihc inclluded a larger exit area (around the
exhaust stacks) and that appears to have solved that problem. my
understanding is that he subsequently modified his mold to include the
larger exit area.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

Quote:
*
*


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Mike Whisky



Joined: 05 Jun 2006
Posts: 336
Location: Switzerland

PostPosted: Tue Mar 04, 2008 12:58 pm    Post subject: Re: Lower Cowl Mounts Reply with quote

Guys,

did anyone use camlocks for the bottom cowling mounts?

Michael


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PostPosted: Tue Mar 04, 2008 1:38 pm    Post subject: Lower Cowl Mounts Reply with quote

Thanks for the info

John G.

DO NOt Archive

Quote:
Date: Tue, 4 Mar 2008 12:33:54 -0700
From: deemsdavis(at)cox.net
To: rv10-list(at)matronics.com
Subject: Re: Lower Cowl Mounts

--> RV10-List message posted by: Deems Davis <deemsdavis(at)cox.net>

My cowl is NOT vertical induction, it was originally made for the BPE
forward facing fuel servo and Cold Air sump. The oblong induction ring
is the characteristic 'signature' for that cowl. When I was ready to
install a filtered air system, there were none available that could be
easily adapted to that Oval induction ring. I spoke with and followed
another -10 BPE cold air builder as he customized a filtered air system
using a K&N filter, Will, had offered to work with me in designing and
building a filtered air intake for the BPE set up, (that he would
subsequently offer to other builders) if I could provide him a 'model'
(made from expandable foam) of the bottom of the cowl and the servo/cold
air sump. I was ready to follow one of these approaches, when I happened
on the information regarding the Rod Bowers design. I was Very impressed
with the design and the '3 in one' capabilities of
RAM/filtered/Alternate air sources, and after speaking w/ Rod, I
concluded that while hacking up my cowl in order to replace the oval
induction ring w/ the circular ring sounded alarming, it really turned
out to be less work for me than either of the other 2 approaches, plus I
picked up the benefit of the RAM air mp increase. I'm really happy with
the results so far, although I'm obviously not flying and haven't
validated any performance.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

IIRC the vertical induction cowl that is flying on an RV-10 is in
Canada, there were some initial issues with heat and cooling, Will
designed a modification wihc inclluded a larger exit area (around the
exhaust stacks) and that appears to have solved that problem. my
understanding is that he subsequently modified his mold to include the
larger exit area.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/
>



[quote][b]


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indigoonlatigo(at)msn.com
Guest





PostPosted: Tue Mar 04, 2008 1:38 pm    Post subject: Lower Cowl Mounts Reply with quote

Thanks for the info

John G.

DO NOt Archive

Quote:
Date: Tue, 4 Mar 2008 12:33:54 -0700
From: deemsdavis(at)cox.net
To: rv10-list(at)matronics.com
Subject: Re: Lower Cowl Mounts

--> RV10-List message posted by: Deems Davis <deemsdavis(at)cox.net>

My cowl is NOT vertical induction, it was originally made for the BPE
forward facing fuel servo and Cold Air sump. The oblong induction ring
is the characteristic 'signature' for that cowl. When I was ready to
install a filtered air system, there were none available that could be
easily adapted to that Oval induction ring. I spoke with and followed
another -10 BPE cold air builder as he customized a filtered air system
using a K&N filter, Will, had offered to work with me in designing and
building a filtered air intake for the BPE set up, (that he would
subsequently offer to other builders) if I could provide him a 'model'
(made from expandable foam) of the bottom of the cowl and the servo/cold
air sump. I was ready to follow one of these approaches, when I happened
on the information regarding the Rod Bowers design. I was Very impressed
with the design and the '3 in one' capabilities of
RAM/filtered/Alternate air sources, and after speaking w/ Rod, I
concluded that while hacking up my cowl in order to replace the oval
induction ring w/ the circular ring sounded alarming, it really turned
out to be less work for me than either of the other 2 approaches, plus I
picked up the benefit of the RAM air mp increase. I'm really happy with
the results so far, although I'm obviously not flying and haven't
validated any performance.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/

IIRC the vertical induction cowl that is flying on an RV-10 is in
Canada, there were some initial issues with heat and cooling, Will
designed a modification wihc inclluded a larger exit area (around the
exhaust stacks) and that appears to have solved that problem. my
understanding is that he subsequently modified his mold to include the
larger exit area.

Deems Davis # 406
'Its all done....Its just not put together'
http://deemsrv10.com/
>



[quote][b]


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mritter509(at)msn.com
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PostPosted: Tue Mar 04, 2008 2:49 pm    Post subject: Lower Cowl Mounts Reply with quote

I used camlocks around the fuse and piano hinge along the sides (vertical). They work great. Some folks don't like the looks of camlocks but I'm happy with them.

Mark
RV-10/N410MR

<html><div></div></html>

> Subject: Re: Lower Cowl Mounts
Quote:
From: rv-10(at)wellenzohn.net
Date: Tue, 4 Mar 2008 12:58:36 -0800
To: rv10-list(at)matronics.com

--> RV10-List message posted by: "Michael Wellenzohn" <rv-10(at)wellenzohn.net>

Guys,

did anyone use camlocks for the bottom cowling mounts?

Michael

--------
RV-10 builder (engine, prop, finishing)
#511




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=167708#167708





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jfrjr(at)roadrunner.com
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PostPosted: Tue Mar 04, 2008 2:52 pm    Post subject: Lower Cowl Mounts Reply with quote

Michael: I used the camlocks thru out (firewall to cowling and top to
bottom cowling). Came as a kit (pricey) and fairly straight forward to
install. Takes me about 3 minutes by myself to get the top cowling off and
on, and a little longer for the bottom since you have to do some nudging to
get the various baffles in proper place. The down side to the camlocks, in
addition to the cost, is that they are not as cosmetically pleasing as the
clean look you get with the hinges. Jay Rowe
---


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PostPosted: Tue Mar 04, 2008 4:06 pm    Post subject: Lower Cowl Mounts Reply with quote

Quote:
Guys,
did anyone use camlocks for the bottom cowling mounts?
Michael

I am. Two per side on a 0.63 base. Four of each of the below:

244-16 Floting Receptacle 2.89
4002-4 Camloc Stud 2.45
4002-O Camloc Grommet 1.53
R4G Snap Rings 0.20

I used these on the horizontal sides of my Cardinal to replace the SouthCo fasteners and I like them a lot. Not enough however to use them in place of the hinges on the 10 except on the cowl bottom.

The above prices are from Spruce, however if you go to OSH or Sun-N-Fun you can get them at the Aeromart for less. If you want to pay even more you can get the adjustable receptacle version but since the -4 stud will fit the thickness range of our cowling, I don't see any reason to use them.

William
http://wcurtis.nerv10.com/
"Be who you are and say what you feel because those who mind don't matter and those who matter don't mind."
-- Dr. Suess


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LarryRosen



Joined: 16 Jan 2006
Posts: 415
Location: Medford, NJ

PostPosted: Tue Mar 04, 2008 5:52 pm    Post subject: Lower Cowl Mounts Reply with quote

Vic used camlocs all the way around. You can see photos here:
<http://lrosen.nerv10.com/Construct/SunNFun_2006/Vic%20RV10/CamLocs/index.html>

Larry Rosen

William Curtis wrote:
Quote:



> Guys,
> did anyone use camlocks for the bottom cowling mounts?
> Michael
>

I am. Two per side on a 0.63 base. Four of each of the below:

244-16 Floting Receptacle 2.89
4002-4 Camloc Stud 2.45
4002-O Camloc Grommet 1.53
R4G Snap Rings 0.20

I used these on the horizontal sides of my Cardinal to replace the SouthCo fasteners and I like them a lot. Not enough however to use them in place of the hinges on the 10 except on the cowl bottom.

The above prices are from Spruce, however if you go to OSH or Sun-N-Fun you can get them at the Aeromart for less. If you want to pay even more you can get the adjustable receptacle version but since the -4 stud will fit the thickness range of our cowling, I don't see any reason to use them.

William
http://wcurtis.nerv10.com/
"Be who you are and say what you feel because those who mind don't matter and those who matter don't mind."
-- Dr. Suess





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#40356
N205EN (reserved)
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PostPosted: Tue Mar 04, 2008 6:19 pm    Post subject: Lower Cowl Mounts Reply with quote

Larry,

Those bottom ones don't look like Camlocs, they look like screws with Tinnerman washers. I know Vic sold the plane but is he still on the list?

William
http://wcurtis.nerv10.com/
"Be who you are and say what you feel because those who mind don't matter and those who matter don't mind."
-- Dr. Suess

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