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New engine package, ( FireFly alternate maybe)

 
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Don G



Joined: 10 Jan 2006
Posts: 156
Location: Central Illinois

PostPosted: Thu Apr 17, 2008 4:15 pm    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

Gents,
I dont know if you went down to the Sun'n'fun Gala, and even if you did you might not have paid much attention to the runner-up to Steve's FloatFly...The second place winner was a Buckeye powered parachute with a v-twin 32 hp generac industrial engine on it. This is the the same kind of airframe that won the inovation award, and something else at OshKosh last summer with the Honda V-twin on it. I have been closely watching these guys and they are making great strides at bringing 4 stroke industrial engines into our sport. I have spoken with Ralph at Buckeye personally many timies over the last year, and I can tell you he is definately going to offer this as an engine package to the entire market.
Right now...he is very close.
Let me give you some of the details on this generac package.

993cc v-twin 4 stroke. (this engine will go 2500 hours at 3600 rpms men)
PolyV belt reduction of his own design, and it looks like very high quality.
Tennessee prop. (it is swinging a 74 incher on the chute, 36 pitch I think)
Eletric start!
Static thrust numbers are in excess of 300 lbs!at 3800 rpms...This is more than a 447 with a 2.58:1 and a 60 inch
Fuel consumption is 1.5 gallon per hour. (Industy rating for generator application) and I am certain it is very close.
Electric start Engine, prop,reduction unit and mufflers are right at 100 lbs.
At this time, the engine is NOT modified, it is stock, so the TBO for its industrial application will be the same.
He told me just this week he thinks he will be able to deliver the whole package to market for about 3500 bucks.
Now, I dont know if a FireFly could stand a 100 lb powerplant package and still make 254lbs....but I do know for certain it will fly with the weight..and fly very well. A FireStar should be a jewell with this package.

Some of you have heard me preach before that the industrial v-twins are soon to be a viable powerplant for our sport, and that time is very quickly approaching! Fuel consumption will allow ranges like we have never seen before on 5 gallons...the noise is so much less than we are used to it is unbelievable...and electric start. Not to mention the price will be half what a rotax package will cost, and the way Rotax is going...likely alot less than half very soon. Most of us would never even have to consider an overhaul.....not in 2500 hours, thats more than a lifetime for 99% of the ultralites

It has also been said that the sport pilot rule has killed the ultralight market by so many in the industry I cannot count em all. Well, I challenge that reasoning. I believe it is the Cost...Rotax engines have doubled in price in the last few years, and I believe this is the biggest reason. If a manufacturer could take 30% off an ultralite plane/engine cost to the customer, this might be the biggest boost the market could get, and with this package...well, these developments just might be the revival of the part 103 aircraft market. here is another prediction...the first company that designs an aircraft around a V-twin powerplant package and gets it to market, will have a huge success in sales! Buckeye has done this with their DragonFly PPC and I hope someone does it with a fixed wing.


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Don G.
Central Illinois
Kitfox IV Speedster
Luscombe 8A
RV9A
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PostPosted: Thu Apr 17, 2008 4:44 pm    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

Thanks for the report Don. New stuff is good. How do they work the
crank/rod connection?
On the same throw with a master rod? -or side by side?
BB
do not archive

On 17, Apr 2008, at 8:15 PM, Don G wrote:

Quote:


Gents,
I dont know if you went down to the Sun'n'fun Gala, and even if you
did you might not have paid much attention to the runner-up to
Steve's FloatFly...The second place winner was a Buckeye powered
parachute with a v-twin 32 hp generac industrial engine on it. This
is the the same kind of airframe that won the inovation award, and
something else at OshKosh last summer with the Honda V-twin on it.
I have been closely watching these guys and they are making great
strides at bringing 4 stroke industrial engines into our sport. I
have spoken with Ralph at Buckeye personally many timies over the
last year, and I can tell you he is definately going to offer this
as an engine package to the entire market.
Right now...he is very close.
Let me give you some of the details on this generac package.

993cc v-twin 4 stroke. (this engine will go 2500 hours at 3600 rpms
men)
PolyV belt reduction of his own design, and it looks like very high
quality.
Tennessee prop. (it is swinging a 74 incher on the chute, 36 pitch
I think)
Eletric start!
Static thrust numbers are in excess of 300 lbs!at 3800 rpms...This
is more than a 447 with a 2.58:1 and a 60 inch
Fuel consumption is 1.5 gallon per hour. (Industy rating for
generator application) and I am certain it is very close.
Electric start Engine, prop,reduction unit and mufflers are right
at 100 lbs.
At this time, the engine is NOT modified, it is stock, so the TBO
for its industrial application will be the same.
He told me just this week he thinks he will be able to deliver the
whole package to market for about 3500 bucks.
Now, I dont know if a FireFly could stand a 100 lb powerplant
package and still make 254lbs....but I do know for certain it will
fly with the weight..and fly very well. A FireStar should be a
jewell with this package.

Some of you have heard me preach before that the industrial v-twins
are soon to be a viable powerplant for our sport, and that time is
very quickly approaching! Fuel consumption will allow ranges like
we have never seen before on 5 gallons...the noise is so much less
than we are used to it is unbelievable...and electric start. Not to
mention the price will be half what a rotax package will cost, and
the way Rotax is going...likely alot less than half very soon. Most
of us would never even have to consider an overhaul.....not in 2500
hours, thats more than a lifetime for 99% of the ultralites

It has also been said that the sport pilot rule has killed the
ultralight market by so many in the industry I cannot count em all.
Well, I challenge that reasoning. I believe it is the Cost...Rotax
engines have doubled in price in the last few years, and I believe
this is the biggest reason. If a manufacturer could take 30% off an
ultralite plane/engine cost to the customer, this might be the
biggest boost the market could get, and with this package...well,
these developments just might be the revival of the part 103
aircraft market. here is another prediction...the first company
that designs an aircraft around a V-twin powerplant package and
gets it to market, will have a huge success in sales! Buckeye has
done this with their DragonFly PPC and I hope someone does it with
a fixed wing.

--------
Don G.
Central Illinois
Kitfox IV Speedster
Luscombe 8A

http://www.geocities.com/dagger369th/my_firefly.htm


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=177521#177521



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Don G



Joined: 10 Jan 2006
Posts: 156
Location: Central Illinois

PostPosted: Thu Apr 17, 2008 5:00 pm    Post subject: Re: New engine package, ( FireFly alternate maybe) Reply with quote

same throw; side by side, .All the current small industrial v=twins are designed this way

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Don G.
Central Illinois
Kitfox IV Speedster
Luscombe 8A
RV9A
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herbgh(at)nctc.com
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PostPosted: Thu Apr 17, 2008 5:38 pm    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

Don

there is a Valley Engineering Big Twin with redrive on a Kolb Twin
Star . Dick Starks wife flys it.. Kansas City Dawn Patrol. Generac
engine I think..? Herb
At 07:15 PM 4/17/2008, you wrote:
Quote:


Gents,
I dont know if you went down to the Sun'n'fun Gala, and even if you
did you might not have paid much attention to the runner-up to
Steve's FloatFly...The second place winner was a Buckeye powered
parachute with a v-twin 32 hp generac industrial engine on it. This
is the the same kind of airframe that won the inovation award, and
something else at OshKosh last summer with the Honda V-twin on it. I
have been closely watching these guys and they are making great
strides at bringing 4 stroke industrial engines into our sport. I
have spoken with Ralph at Buckeye personally many timies over the
last year, and I can tell you he is definately going to offer this
as an engine package to the entire market.
Right now...he is very close.
Let me give you some of the details on this generac package.

993cc v-twin 4 stroke. (this engine will go 2500 hours at 3600 rpms men)
PolyV belt reduction of his own design, and it looks like very high quality.
Tennessee prop. (it is swinging a 74 incher on the chute, 36 pitch I think)
Eletric start!
Static thrust numbers are in excess of 300 lbs!at 3800 rpms...This
is more than a 447 with a 2.58:1 and a 60 inch
Fuel consumption is 1.5 gallon per hour. (Industy rating for
generator application) and I am certain it is very close.
Electric start Engine, prop,reduction unit and mufflers are right at 100 lbs.
At this time, the engine is NOT modified, it is stock, so the TBO
for its industrial application will be the same.
He told me just this week he thinks he will be able to deliver the
whole package to market for about 3500 bucks.
Now, I dont know if a FireFly could stand a 100 lb powerplant
package and still make 254lbs....but I do know for certain it will
fly with the weight..and fly very well. A FireStar should be a
jewell with this package.

Some of you have heard me preach before that the industrial v-twins
are soon to be a viable powerplant for our sport, and that time is
very quickly approaching! Fuel consumption will allow ranges like we
have never seen before on 5 gallons...the noise is so much less than
we are used to it is unbelievable...and electric start. Not to
mention the price will be half what a rotax package will cost, and
the way Rotax is going...likely alot less than half very soon. Most
of us would never even have to consider an overhaul.....not in 2500
hours, thats more than a lifetime for 99% of the ultralites

It has also been said that the sport pilot rule has killed the
ultralight market by so many in the industry I cannot count em all.
Well, I challenge that reasoning. I believe it is the Cost...Rotax
engines have doubled in price in the last few years, and I believe
this is the biggest reason. If a manufacturer could take 30% off an
ultralite plane/engine cost to the customer, this might be the
biggest boost the market could get, and with this package...well,
these developments just might be the revival of the part 103
aircraft market. here is another prediction...the first company that
designs an aircraft around a V-twin powerplant package and gets it
to market, will have a huge success in sales! Buckeye has done this
with their DragonFly PPC and I hope someone does it with a fixed wing.

--------
Don G.
Central Illinois
Kitfox IV Speedster
Luscombe 8A

http://www.geocities.com/dagger369th/my_firefly.htm


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=177521#177521



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Steve Boetto



Joined: 11 Jan 2006
Posts: 364

PostPosted: Thu Apr 17, 2008 5:41 pm    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

In a message dated 4/17/2008 8:18:25 P.M. Eastern Daylight Time, donghe(at)one-eleven.net writes:
Quote:
Gents,
I dont know if you went down to the Sun'n'fun Gala, and even if you did you might not have paid much attention to the runner-up to Steve's FloatFly...The second place winner was a Buckeye powered parachute with a v-twin 32 hp generac industrial engine on it. This is the the same kind of airframe that won the inovation award

Don, I took a good look at it. Very nice job. Two problems for the firefly, first it sounds about 15 to 20 lbs too heavy. Second, most belt drives do not offer enough extension and the thrust line is a bit high. A gear reduction usually solves this issue but the 4 stroke harmonics drive the gears nuts. I wish them luck. We need some alternatives in the UL area.
Steve B
Firefly 007/Floats
Firefly 0040/ Floats 2008 SnF Grand Champion
do not archive


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Don G



Joined: 10 Jan 2006
Posts: 156
Location: Central Illinois

PostPosted: Thu Apr 17, 2008 7:33 pm    Post subject: Re: New engine package, ( FireFly alternate maybe) Reply with quote

Steve,
The issues you point out are definitely concerns. These guys have overcome the 4 stroke pulses by using that belt drive, and a really slow prop speed that shouldn't work according to what I was taught in school...but it does with that big prop.
I have been considering what I was taught about tip speed and prop efficiency and so on now for a year since I started paying attention to this deal, only to come to the conclusion that either the books were wrong, or the propcarvers have become magicians!
They believe they are going to get good life. The Honda powered machine at Oshkosh now has alot of hours on it, with no belt problems, abiet, the Generac is larger and more powerful, so it will have a stronger pulse. Time will show.

What the powerplant needs is a new airframe designed around it just as they are putting it together, to support slow turning 74 or 76 inch prop to optimize the thrust, and make the components last along time.

I didnt know Dick Starks had a Valley v-twin on a twinstar...sound interesting.
This assembly from Buckeye should not be confused, and only barely compared with Valley's Generac offering. The workmanship is superb, and the engine is NOT modified. AND it gets alot more thrust.

Jeez....if only Dennis was still designing airplanes......(grin)


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Don G.
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Steve Boetto



Joined: 11 Jan 2006
Posts: 364

PostPosted: Fri Apr 18, 2008 3:43 am    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

Don, You hit the nail on the head.

steve

In a message dated 4/17/2008 11:36:58 P.M. Eastern Daylight Time, donghe(at)one-eleven.net writes:
Quote:
What the powerplant needs is a new airframe designed around it just as they are putting it together, to support slow turning 74 or 76 inch prop to optimize the thrust, and make the components last along time.



Need a new ride? Check out the largest site for U.S. used car listings at AOL Autos.
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PostPosted: Fri Apr 18, 2008 9:18 am    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

I have been working with Larry at Valley Eng.on my direct drive Generac. It will be installed in an ultrastar in a month or so.The belt reduction version turns too big of a prop,DD is about 54”. Hopefully the weight will be the same as the Cuyuna with 5 more HP…Mark in Florida
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PostPosted: Fri Apr 18, 2008 9:56 am    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

OOO, keep us posted - I'm interested in that setup!
The information contained in this communication is the property of Southwire Company and intended only for the use of the addressee.

The information contained in this communication is the property of Southwire Company, may contain confidential or proprietary information, and is intended only for the use of the addressee. The unauthorized use, disclosure, forwarding, or copying of this communication or any part thereof, is strictly prohibited and may be unlawful. If you have received this communication in error, please notify the sender immediately by return e-mail and destroy this communication and all copies thereof, including all attachments.


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Dana



Joined: 13 Dec 2007
Posts: 1047
Location: Connecticut, USA

PostPosted: Fri Apr 18, 2008 12:50 pm    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

At 01:15 PM 4/18/2008, Mark wrote:

Quote:
I have been working with Larry at Valley Eng.on my direct drive Generac. It will be installed in an ultrastar in a month or so.The belt reduction version turns too big of a prop,DD is about 54 . Hopefully the weight will be the same as the Cuyuna with 5 more HP

Mark, please DO keep us posted! I have the Cuyuna in my US and it's running great, but improved fuel economy sure would be nice...

If it's 60 lbs and 35HP that'd be REALLY amazing!

-Dana

--
Help, I've fallen up and I can't get down [quote][b]


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PostPosted: Fri Apr 18, 2008 1:51 pm    Post subject: New engine package, ( FireFly alternate maybe) Reply with quote

Quote:


OOO, keep us posted - I'm interested in that setup!

Quote:
The information contained in this communication is the property of Southwire Company, may contain confidential or proprietary information, and is intended only for the use of the addressee. The unauthorized use, disclosure, forwarding, or copying of this communication or any part thereof, is strictly prohibited and may be unlawful. If you have received this communication in error, please notify the sender immediately by return e-mail and destroy this communication and all copies thereof, including all attachments.


Oh Great!!

Another guy that can tell us something, but then he has to kill us. We can't win, fer losin'.

Mike Welch

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