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601XL - Wing Attach Uprights - 2 Questions

 
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PatrickW



Joined: 27 Oct 2006
Posts: 380
Location: Fort Worth, Texas

PostPosted: Fri Apr 18, 2008 1:18 pm    Post subject: 601XL - Wing Attach Uprights - 2 Questions Reply with quote

What has worked well for others when match-drilling the holes in the Center Spar through the Wing Attach Uprights? I want to avoid enlarging the center spar bolt holes, while still drilling the holes in the Wing Attach Uprights as accurately as I can.

Has anyone added gussets at the top end of the Wing Attach Uprights similar to the gussets on the main landing gear uprights? It seems to me that gussets here would be a lot more solid than simply riveting the Wing Attach Uprights to the .025 fuselage skin.

Thanks,

Patrick
XL/Corvair


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Tim Juhl



Joined: 21 Mar 2006
Posts: 488
Location: "Thumb" of Michigan

PostPosted: Fri Apr 18, 2008 1:29 pm    Post subject: Re: 601XL - Wing Attach Uprights - 2 Questions Reply with quote

The photo guide shows two ways of marking the holes without enlarging those in the center spar attachment.

Paul Mulwitz used gussets in that area... perhaps he will chime it and share some photos.

Tim

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craig(at)craigandjean.com
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PostPosted: Fri Apr 18, 2008 1:51 pm    Post subject: 601XL - Wing Attach Uprights - 2 Questions Reply with quote

But it is in the photo guide for 6-B-14, not 6-B-13 where you would expect
it. Basically use a 5/16th transfer punch or drill guide bushing through the
spar to one upright at a time.

-- Craig

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PostPosted: Fri Apr 18, 2008 1:55 pm    Post subject: 601XL - Wing Attach Uprights - 2 Questions Reply with quote

Patrick

I took a bolt of the same size and ground a point on it to act as a punch and with the spar alignment tool in about a quarter of an inch for the first holes it worked better than any thing I have seen tried yet. After you make your marks then just take it to the drill press and drill them to size.
As far as the gussets go I make sure they touch the upper longerons and don't worry much about them touching the bottom because they each get 2 bolts thru them.


Jeff
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psm(at)att.net
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PostPosted: Sat Apr 19, 2008 2:49 pm    Post subject: 601XL - Wing Attach Uprights - 2 Questions Reply with quote

Hi Patrick,

Indeed, I felt the same way you do. I built and installed gussets on the wing attach uprights in a fashion similar to the gear uprights. I used the same material, .040 6061T6, and similar design to the ones used for the gear uprights. I also asked ZAC about this change and got approval from Nick for it. He said it wouldn't cause problems, but he didn't say anything about it helping anything.

Here is a picture of my gussets along with the landing gear gussets.

[img]cid:7.1.0.9.0.20080419154140.065bb090(at)att.net.0[/img]

Good luck,

Paul
XL fuselage


At 02:48 PM 4/18/2008, you wrote:

Quote:
Paul Mulwitz used gussets in that area... perhaps he will chime it and share
some photos.


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