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dlm46007(at)cox.net
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PostPosted: Sun May 04, 2008 8:19 am    Post subject: Emailing: IMG_1177 Reply with quote

I pulled the cowl after 14 hours and find an exhaust stain below the slip
joint on the three in one. Anybody else see this? The gray spot is a drip of
the anti-seize used to connect the exhaust pipes. No CO in the cabin ; my
meter confirms.


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rene(at)felker.com
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PostPosted: Sun May 04, 2008 8:40 am    Post subject: Emailing: IMG_1177 Reply with quote

David, do you think that could just be the heat doing that?

Rene' Felker
RV-10 N423CF Flying
801-721-6080
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flysrv10(at)gmail.com
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PostPosted: Sun May 04, 2008 8:41 am    Post subject: Emailing: IMG_1177 Reply with quote

I had the same thing. Use reflective foil to prevent further burning.

do not archive

On May 4, 2008, at 12:12 PM, David McNeill wrote:

Quote:

I pulled the cowl after 14 hours and find an exhaust stain below the
slip
joint on the three in one. Anybody else see this? The gray spot is a
drip of
the anti-seize used to connect the exhaust pipes. No CO in the
cabin ; my
meter confirms.
<IMG_1177.jpg>


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dlm46007(at)cox.net
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PostPosted: Sun May 04, 2008 11:28 am    Post subject: Emailing: IMG_1177 Reply with quote

It could be the heat but the clearance at the three in one is at least 2
inches from the cowl. Perhaps the problem occurs on the ground ; I would
think that in flight there is enough air movement to prevent it from getting
really hot

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Tim Olson



Joined: 25 Jan 2007
Posts: 2879

PostPosted: Sun May 04, 2008 12:41 pm    Post subject: Emailing: IMG_1177 Reply with quote

Yep, a known issue since way back when Randy first flew. Randy
let us know that the cowl would heat and discolor, so he stuck
on some self-stick aluminum from Vans. I decided from day one
to do the whole lower cowl, so I brushed on a layer of epoxy
to seal it, and then covered the whole thing with aluminum.
It wipes off nice that way too.

http://www.myrv10.com/N104CD/finishing/20060129/RV200601270023.html
http://www.myrv10.com/N104CD/finishing/20060129/RV200601270025.html
Tim Olson - RV-10 N104CD - Flying

David McNeill wrote:
Quote:

I pulled the cowl after 14 hours and find an exhaust stain below the slip
joint on the three in one. Anybody else see this? The gray spot is a drip of
the anti-seize used to connect the exhaust pipes. No CO in the cabin ; my
meter confirms.


------------------------------------------------------------------------



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VHMUM(at)bigpond.com
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PostPosted: Sun May 04, 2008 2:05 pm    Post subject: Emailing: IMG_1177 Reply with quote

And less drag!

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pascal(at)rv10builder.net
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PostPosted: Sun May 04, 2008 2:51 pm    Post subject: Emailing: IMG_1177 Reply with quote

Any idea how hot it is actually getting to discolor it? wonder what type of
long term damage this could cause..

--------------------------------------------------
From: "Tim Olson" <Tim(at)MyRV10.com>
Sent: Sunday, May 04, 2008 1:36 PM
To: <rv10-list(at)matronics.com>
Subject: Re: Emailing: IMG_1177

Quote:


Yep, a known issue since way back when Randy first flew. Randy
let us know that the cowl would heat and discolor, so he stuck
on some self-stick aluminum from Vans. I decided from day one
to do the whole lower cowl, so I brushed on a layer of epoxy
to seal it, and then covered the whole thing with aluminum.
It wipes off nice that way too.

http://www.myrv10.com/N104CD/finishing/20060129/RV200601270023.html
http://www.myrv10.com/N104CD/finishing/20060129/RV200601270025.html
Tim Olson - RV-10 N104CD - Flying

David McNeill wrote:
> I pulled the cowl after 14 hours and find an exhaust stain below the
> slip
> joint on the three in one. Anybody else see this? The gray spot is a drip
> of
> the anti-seize used to connect the exhaust pipes. No CO in the cabin ; my
> meter confirms.
> ------------------------------------------------------------------------
>





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Tim Olson



Joined: 25 Jan 2007
Posts: 2879

PostPosted: Sun May 04, 2008 3:37 pm    Post subject: Emailing: IMG_1177 Reply with quote

I think the technical measurement of it is "real hot".
The aluminum film reflects much of the heat and then
you no longer have an issue. You *could* just put it
where you definitely need it. I just wanted more all-over
protection.

I'm not sure what actual degree temp it takes to discolor
the fiberglass, but most of the phenolics and materials
like that are surprisingly low in temp handling.
Just protect it and there are no worries.

Tim Olson - RV-10 N104CD - Flying
do not archive
pascal wrote:
Quote:


Any idea how hot it is actually getting to discolor it? wonder what
type of long term damage this could cause..

-------------------------------------------------- From: "Tim Olson"
<Tim(at)MyRV10.com> Sent: Sunday, May 04, 2008 1:36 PM To:
<rv10-list(at)matronics.com> Subject: Re: Emailing: IMG_1177

>
>
> Yep, a known issue since way back when Randy first flew. Randy let
> us know that the cowl would heat and discolor, so he stuck on some
> self-stick aluminum from Vans. I decided from day one to do the
> whole lower cowl, so I brushed on a layer of epoxy to seal it, and
> then covered the whole thing with aluminum. It wipes off nice that
> way too.
>
> http://www.myrv10.com/N104CD/finishing/20060129/RV200601270023.html
>
> http://www.myrv10.com/N104CD/finishing/20060129/RV200601270025.html
>
>
>
> Tim Olson - RV-10 N104CD - Flying
>
>
>
> David McNeill wrote:
>> I pulled the cowl after 14 hours and find an exhaust stain below
>> the slip joint on the three in one. Anybody else see this? The
>> gray spot is a drip of the anti-seize used to connect the exhaust
>> pipes. No CO in the cabin ; my meter confirms.
>>
>>
>> ------------------------------------------------------------------------
>>
>>
>
>
>
>
>

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AV8ORJWC



Joined: 13 Jul 2006
Posts: 1149
Location: Aurora, Oregon "Home of VANS"

PostPosted: Sun May 04, 2008 5:06 pm    Post subject: Emailing: IMG_1177 Reply with quote

350 degrees will begin to yellow the gel coat and white topcoat. 425
will turn it orange and begin to breakdown the honeycomb. At brown, the
honeycomb becomes brittle internally. The foil is a great idea since
once it is broken down it is never as strong as intended originally.

A review of Deems pictures shows an interesting and easy to make heat
shield on the exhaust stacks.

The plastic boys rave on Dupont Ztec.

John Cox
#40600

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John Ackerman



Joined: 19 Jun 2006
Posts: 130
Location: Prescott, AZ

PostPosted: Sun May 04, 2008 5:54 pm    Post subject: Emailing: IMG_1177 Reply with quote

Please tell us a little about it, John!
On May 4, 2008, at 6:01 PM, John Cox wrote:

Quote:
The plastic boys rave on Dupont Ztec.


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AV8ORJWC



Joined: 13 Jul 2006
Posts: 1149
Location: Aurora, Oregon "Home of VANS"

PostPosted: Sun May 04, 2008 8:37 pm    Post subject: Emailing: IMG_1177 Reply with quote

I posted information on Zetex several years ago. It comes in various
thicknesses and is often trimmed at the edge of the firewall with Red
RTV. The Lancair boys use it in combination to a stainless steel plate
at the exhaust discharge to reduce charring of their fuselage skins.
Tim used a similar but more cost effective product posted on his fine
website on the application after we witnessed what happened to Randy
back in '06. You have to put into perspective that they run with a
composite firewall and don't have the protection VAN provided with the
S.Steel.

It works great on the lower cowl liner within 6" of the exhaust stacks.
Remember those EGT probes go over 1000 degrees.

John

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