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Z-19 Item Clarification
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longg(at)pjm.com
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PostPosted: Mon May 05, 2008 5:11 am    Post subject: Z-19 Item Clarification Reply with quote

Bob or someone who has already done this...

1. The DC Power Master Off/Bat/Bat + Alt switch depicted on the diagram
does print clearly in terms of the switch number. Is that a (2-10) or
(2-11)?
2. I have the 48 point B & C grounding block on instrument panel (G3) do
I need to bother with the avionics ground bus? All of my equipment is
close by and I have 48 connections there anyway, why not use G3?

3. What is the B & C part number for the alternate e-bus feed relay?
Thanks,
Glenn,
Subaru powered Lancair Legacy

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rshannon



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Posts: 62

PostPosted: Mon May 05, 2008 8:06 am    Post subject: Z-19 Item Clarification Reply with quote

On Mon, May 5, 2008 at 6:06 AM, <longg(at)pjm.com (longg(at)pjm.com)> wrote:
Quote:
-...
1. The DC Power Master Off/Bat/Bat + Alt switch depicted on the diagram
does print clearly in terms of the switch number. Is that a (2-10) or
(2-11)?

It's S700-2-10
Quote:

2. I have the 48 point B & C grounding block on instrument panel (G3) do
I need to bother with the avionics ground bus? All of my equipment is
close by and I have 48 connections there anyway, why not use G3?

No need for a separate avionics ground bus.


Quote:
3. What is the B & C part number for the alternate e-bus feed relay?


The B&C S704-1 will work well. Small, light, and low current drain. (Depending on your architecture, if the E-bus load isn't too large, you may not need a relay.)
Ron [quote][b]


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Allen Fulmer



Joined: 10 Jan 2006
Posts: 79
Location: Alexander City, AL

PostPosted: Mon May 05, 2008 8:30 am    Post subject: Z-19 Item Clarification Reply with quote

What kind of Subaru Glenn? I am trying to nail down my Z19RB/Eggenfellner
Hybrid wiring diagram.

Allen Fulmer
RV7 w/Eggenfellner E6Ti on firewall
Wiring/Avionics
Alexander City, AL 35010
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PostPosted: Mon May 05, 2008 8:42 am    Post subject: Z-19 Item Clarification Reply with quote

Excellent,
Thanks Ron
[quote]
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PostPosted: Mon May 05, 2008 9:22 am    Post subject: Z-19 Item Clarification Reply with quote

Custom built - the H6 Egg was too heavy for my design, so we decided to
build our own. Funny, I too am trying to compare the two electrical
designs and make one that compliments both schematics. Since my engine
is lighter but more powerful than the Egg crate, I will be installing my
batteries up front which will save a bunch of Saturdays snaking wires to
the rear. Keep in touch, it would be fun to compare designs when
finished. At some point I will start taking pictures and post on my
blog.

Glenn

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Allen Fulmer



Joined: 10 Jan 2006
Posts: 79
Location: Alexander City, AL

PostPosted: Mon May 05, 2008 10:09 am    Post subject: Z-19 Item Clarification Reply with quote

Custom H6 or a 4 cylinder?

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PostPosted: Mon May 05, 2008 12:14 pm    Post subject: Z-19 Item Clarification Reply with quote

Wow, Glenn

"Lighter but more powerful than the Egg", how did you do it? Can you share
details?

Carlos

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PostPosted: Mon May 05, 2008 12:33 pm    Post subject: Z-19 Item Clarification Reply with quote

For my Z19/Egg Hybrid wiring, I used all of Jan's recommendations for
supplying electrical power to the engine ECU, prop, and fuel pumps. The Z19
part comes in with the other components in the electrical system. It's not
totally complete, but if you want a look and have TurboCad or a DXF or DWG
reader, I would be happy to send it.

Disclaimer: I am not flying, and the drawing has not been peer reviewed
yet.


Scott R. Shook
RV-7A (Building)
N696JS (Reserved)
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PostPosted: Mon May 05, 2008 1:36 pm    Post subject: Z-19 Item Clarification Reply with quote

I would like it and I can read DWG.


Lynn A. Riggs
http://home.comcast.net/~lariggs/wsb/html/view.cgi-home.html-.html

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PostPosted: Tue May 06, 2008 5:52 am    Post subject: Z-19 Item Clarification Reply with quote

2.3-2.5 supercharged. I am at the same position - working through the
wires.

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PostPosted: Tue May 06, 2008 5:59 am    Post subject: Z-19 Item Clarification Reply with quote

Carlos,
If you have H6 you have a heavy motor. Egg claims - oh it's about the
same weight as the 360, that's B.S. unless you don't add oil and throw
away the starter, alt etc. IMO - The Lycoming 360 is available in some
30 different configurations and you can get the same power that Egg gets
out of the H6 for 50+ lbs less. They both burn the same fuel and with
the Lycoming you win with weight, reliability and no coolant issues.
Those Egg guys are forever fighting the high temps.

I am working with a 4 cylinder which will be gently aspirated to 180-200
hp. My engine will be 100 lbs less than the H6. Yes, the H6 may last a
few hours longer blah blah, but I don't need the baggage. We have
developed a cooling oil/water system which I think is superior to the
Egg job. No issues to date. At some point I'll cover up the secrets and
take some pictures.

Ok, now back to these wires Smile

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PostPosted: Tue May 06, 2008 8:13 am    Post subject: Z-19 Item Clarification Reply with quote

Scott,
I did some review again yesterday and I believe you are on the
right track. The two can compliment each other. Bob goes further in
supporting additional equipment. I am basing my setup on Bob's model,
but will use the starter, alternator bypass from Jan's drawing. I will
not use the big 200A anl's between the battery. As Bob would point out
the disconnect needs to come from the crowbar OV, not the battery. If
Jan's model protects the battery but not the system you haven't gained
anything. If the alternator is about to detonate the battery, you'd
better catch it long before the ANL blows. If my system is doing
anything but 13.7 - 14.5 Bob's model will let you know about it or
respond to it. Under normal circumstances good monitoring far exceeds
the value of waiting until the battery is overloaded or worse.

When you look at what Bob has written and transpose it over Jan's model,
they really accomplish the same goal. Jan is eliminating the starter
contactor which I think has other advantages as far as wiring. Bob has
added OV protection and notification of system variances which makes for
better monitoring. Jan's model is sort of wiring for dummies. It will
definitely work, but it's not a good solution for control freaks. Also,
Jan likes that big expensive 4P3T 12 position switch which to me is just
a big $$$ single point of failure. So when you break it down you can
probably create the best of both by combining efforts.

If you like we can be your peers! Attach a copy when you get a chance.

Glenn Long
Lancair Legacy FG
N3UH

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PostPosted: Wed May 07, 2008 11:28 am    Post subject: Z-19 Item Clarification Reply with quote

I have attached my electrical diagram. It was made with TurboCad Pro 14 and
it's a .DWG. There was some issues getting some people to read it before,
if anyone knows of a better, more universal format, let me know.

Suggestions and critiques are welcome. It's only about 97% complete and the
notes section is not incorporated yet.

Notes:

I have Bob's crowbar OV module incorporated into my electrical diagram to
counter a runaway alternator.

I did the 200ANL's for same reasons Gary from Eggenfellner pointed out in
the Installation Manual. If you ever have a short along those fat wires,
those ANL's will blow before big sparks start flying and fires start. If I
recall correctly, Brian DeFord (here at CHD) lost his beautiful Cozy MK-IV
to a chaffed fat wire coming from the battery. No detonating battery - just
a chafed wire heated up and by the time he smelled the smoke (he was
standing outside the plane) the fire was started and it burned his plane to
the ground.

As far as using the $40 4P3T Honeywell switch...That is another item that
comes from Eggenfellner. As of March, Jan was discouraging the use of any
diode bridge rectifiers to supply the emergency power to the ECU. In fact,
I think it's now "not supported" because of an off field incident with an
inadequate diode. I have to agree with this logic. Those Honeywell
switches are pretty hard core and if you are not switching back and forth 10
times every flight (limiting your testing to 50 or 100hr intervals) that
switch will last quite a long time. Downside to this solution is that I
have an 'always hot' connection running up to that switch behind the panel.
I can live with that as long as the wire is marked as such.

My annunciator is just a bunch of Stanley LED light bars mounted to a
project board behind a reverse engraved acrylic. They are either powered on
when a switch comes on or when a ground closes (e.g. alternator failure
sense).

Everything else is pretty basic - Klixon breakers, AML-34 switches, OV
Crowbar, low voltage warning. There are really only 2 power busses, main bus
and avionics bus. The essential power for engine is through the
aforementioned switch and comes either directly from the battery or the main
bus - then to the switch - then to the breakers - then to the component.

There is no voltage indication if have switched electrical feeds for the
engine. My primary reason, if I have thrown that 4P3T switch - it means my
alternator has failed 20 minutes ago and I have already drained my primary
battery. I should have already found a suitable landing location.

Scott R. Shook
RV-7A (Building)
N696JS (Reserved)

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N696JS_-_Electrical_Layout.dwg
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PostPosted: Wed May 07, 2008 12:26 pm    Post subject: Z-19 Item Clarification Reply with quote

SolidWorks 2007 (which can read "normal" DXF and DWG files) doesn't like
your file. Here is the error message:

"Invalid or Incomplete DXF/DWG input file. Unable to continue
import transpation."

AlphaCam V7 likewise refuses to open the file

"DWG read error:-9999"
Try saving the file in the "universal" DXF format.
Best regards,

Rob Housman
Irvine, CA
Europa XS Tri-Gear
A070
Airframe complete
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PostPosted: Wed May 07, 2008 1:37 pm    Post subject: Z-19 Item Clarification Reply with quote

Here is the DXF file.


Scott R. Shook
RV-7A (Building)
N696JS (Reserved)

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N696JS_-_Electrical_Layout.dxf
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PostPosted: Wed May 07, 2008 2:54 pm    Post subject: Z-19 Item Clarification Reply with quote

Now I get a different error message from SolidWorks 2007:

"Error: Invalid Dwg. Version
Unable to open the requested file (followed by the path)
Only drawing versions 2.5 through version 2005 are supported"

..which appears to be a problem with SolidWorks and not your file because
AlphaCam can now read the file.

Others should likewise be able to read your file with the correct software.
Best regards,

Rob Housman
Irvine, CA
Europa XS Tri-Gear
A070
Airframe complete

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PostPosted: Wed May 07, 2008 3:11 pm    Post subject: Z-19 Item Clarification Reply with quote

Scott,
I was unable to open it with ACAD R14 or Intellicad (Airplane PDQ)
which usually opens some newer ACAD files 2000 up. I have not tried ACAD
2008. You might try DXF or Print to a PDF if you have access to Acrobat or
another PDF writer.
Ralph & Laura Hoover
RV7A N527LR

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PostPosted: Wed May 07, 2008 3:28 pm    Post subject: Z-19 Item Clarification Reply with quote

Still no joy!!
Ralph

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PostPosted: Wed May 07, 2008 5:24 pm    Post subject: Z-19 Item Clarification Reply with quote

At 12:24 PM 5/7/2008 -0700, you wrote:

Quote:
I have attached my electrical diagram. It was made with TurboCad Pro 14 and
it's a .DWG. There was some issues getting some people to read it before,
if anyone knows of a better, more universal format, let me know.

PDF is as close to a universal print format as you can get.
If you have Acrobat, you can print your CAD drawing to that.
If you don't have a pdf generator, goto

http://www.cutepdf.com/Products/CutePDF/writer.asp

and get CutePDF Writer. Be sure to read and follow
the installation requirements. Theres a conversion
utility you need too.

I've used these for years with excellent performance.
They're free for the downloading.

Bob. . .


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Joined: 16 Jan 2006
Posts: 415
Location: Medford, NJ

PostPosted: Thu May 08, 2008 3:01 am    Post subject: Z-19 Item Clarification Reply with quote

Attached is a pdf of the file.
Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)cox.net>

At 12:24 PM 5/7/2008 -0700, you wrote:

> I have attached my electrical diagram. It was made with TurboCad Pro
> 14 and
> it's a .DWG. There was some issues getting some people to read it
> before,
> if anyone knows of a better, more universal format, let me know.

PDF is as close to a universal print format as you can get.
If you have Acrobat, you can print your CAD drawing to that.
If you don't have a pdf generator, goto

http://www.cutepdf.com/Products/CutePDF/writer.asp

and get CutePDF Writer. Be sure to read and follow
the installation requirements. Theres a conversion
utility you need too.

I've used these for years with excellent performance.
They're free for the downloading.

Bob. . .


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