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1985 Firestar

 
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nellypup_29(at)yahoo.com
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PostPosted: Sun Feb 26, 2006 1:38 pm    Post subject: 1985 Firestar Reply with quote

HI to all members of Kolb list.
I have been monitoring the list for a while now, since
I have purchased a 1985 Firestar. I have not responded
to any emails on the list since I am new to Kolb and
to building planes and know very little or nothing
about them. I am repairing the Firestar I bought which
was slightly wrecked. I noticed that this(1985 model
only has 5 full aluminum ribs and the new design
models have I think seven(?). The distance between
ribs is 26.5" with 3 false ribs. I was wondering if
this allows the fabric covering to billow in between
the ribs. Would it be prudent to put another rib in
between each of the 5 ribs that are there. This would
add only a couple pounds to each wing.

Any thoughts?

Thanks Mike
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planecrazzzy
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PostPosted: Sun Feb 26, 2006 3:51 pm    Post subject: Re: 1985 Firestar Reply with quote

Hi,
The 5 rib wings are for "single place aircraft"

The 7 rib wings are for " two seaters"
Are you talking about adding "Ribs" or "False Ribs"
Gotta Fly...
Mike in MN FSII / N381PM


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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Sun Feb 26, 2006 8:22 pm    Post subject: Re: 1985 Firestar Reply with quote

I know of one of those old firestars having a wing leading edge fail due to those ribs breaking which resulted in a crash Shocked The plane I am talking about had LOTS of hours and hard use on it. But Kolb put more ribs in the new firestars for a reason...

If it were my plane, I would add more ribs... A couple of pounds to have a stronger wing is a bargain. If you do not put more ribs in that wing, you will always be wondering when you fly it Confused

Michael A. Bigelow


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David.Lehman



Joined: 10 Jan 2006
Posts: 265
Location: "Lovely" Fresno CA

PostPosted: Sun Feb 26, 2006 8:40 pm    Post subject: 1985 Firestar Reply with quote

JP...

Seeing how I have one of those old Firestars, please forward the accident
report for the leading edge failure, I'd like to read that one...

DVD

On 2/26/06, JetPilot <orcabonita(at)hotmail.com> wrote:
Quote:



I know of one of those old firestars having a wing leading edge fail due
to those ribs breaking which resulted in a crash [Shocked] The plane I am
talking about had LOTS of hours and hard use on it. But Kolb put more ribs
in the new firestars for a reason...

If it were my plane, I would add more ribs... A couple of pounds to have
a stronger wing is a bargain. If you do not put more ribs in that wing,
you will always be wondering when you fly it Confused

Michael A. Bigelow

--------
NO FEAR - If you have no fear you did not go as fast as you could have
!!!

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ulflyer(at)verizon.net
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PostPosted: Mon Feb 27, 2006 3:26 am    Post subject: 1985 Firestar Reply with quote

Besides the difference being used as 1 place versus 2 place, did the
5 rib versus 7 rib have anything to due with ability of using a 503
engine versus smaller HP engine. Maybe Dennis is around he can
comment on this. I hadn't heard of any issues of accidents in the past.
jerb

At 10:22 PM 2/26/2006, you wrote:
Quote:


I know of one of those old firestars having a wing leading edge fail
due to those ribs breaking which resulted in a
crash [Shocked] The plane I am talking about had LOTS of hours
and hard use on it. But Kolb put more ribs in the new firestars for
a reason...

If it were my plane, I would add more ribs... A couple of pounds to
have a stronger wing is a bargain. If you do not put more ribs in
that wing, you will always be wondering when you fly it Confused

Michael A. Bigelow

--------
NO FEAR - If you have no fear you did not go as fast as you could have !!!


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=15245#15245



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Denny Rowe



Joined: 10 Jan 2006
Posts: 89
Location: Leechburg, PA

PostPosted: Mon Feb 27, 2006 5:43 am    Post subject: 1985 Firestar Reply with quote

---

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David.Lehman



Joined: 10 Jan 2006
Posts: 265
Location: "Lovely" Fresno CA

PostPosted: Mon Feb 27, 2006 10:28 am    Post subject: 1985 Firestar Reply with quote

Hmmm...

There's two of us locally with 5 ribs/503 and both planes have flown lots of
hours... One is heavy with a in-flight adjustable and the other is lighter
and has a belt drive... Guess I better look at the wing leading edges
closer...

How many documented 5 rib/503 wings failures have there been?...

DVD
On 2/27/06, Denny Rowe <rowedl(at)highstream.net> wrote:
[quote]

---


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nellypup_29(at)yahoo.com
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PostPosted: Mon Feb 27, 2006 10:28 am    Post subject: 1985 Firestar Reply with quote

Thanks to you all, I will let you know when I have her ready to fly and psot a few pics. I will check the archives too.

Mike

Denny Rowe <rowedl(at)highstream.net> wrote:

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WillUribe(at)aol.com
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PostPosted: Mon Feb 27, 2006 10:28 am    Post subject: 1985 Firestar Reply with quote

Greetings,

The Reason Kolb added more ribs to the FireStar was when they went with the
Rotax 503 and to carry a passenger. The reason the leading edge failed on a
FireStar was due to over stressing the wings beyond the designed limitations.
You can rip the wings off a Boeing 747 if you over stress them beyond the
designed limitations.

Kolb gave me the option to build a light 5 rib FireStar or a heavier 7 rib
FireStar II.

Regards,
Will Uribe
FireStar II N4GU
El Paso, TX
_http://home.elp.rr.com/airplane/_ (http://home.elp.rr.com/airplane/)



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edchmiel(at)mindspring.co
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PostPosted: Mon Feb 27, 2006 12:00 pm    Post subject: 1985 Firestar Reply with quote

Hi Mike,

I hadn't heard of this structural failure. Please forward details.
There was some discussion (about a year ago IIRC) on converting to the 7-rib
wing, but I thought it was for greater load-carrying.

Ed in JXN
MkII/503
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jdm(at)wideworld.net
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PostPosted: Mon Feb 27, 2006 12:55 pm    Post subject: 1985 Firestar Reply with quote

I have an original Firestar with a 503 and a 5 rib wing. Should I be
concerned? Is it the extra weight or the extra horsepower or both?
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Richard Pike



Joined: 09 Jan 2006
Posts: 1670
Location: Blountville, Tennessee

PostPosted: Mon Feb 27, 2006 12:55 pm    Post subject: 1985 Firestar Reply with quote

How many do you need?

Richard Pike
MKIII N420P (420ldPoops)

David Lehman wrote:
Quote:
<snip>
How many documented 5 rib/503 wings failures have there been?...

DVD



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Ralph Hoover



Joined: 09 Jan 2006
Posts: 206
Location: Central Ohio

PostPosted: Mon Feb 27, 2006 2:38 pm    Post subject: Re: 1985 Firestar Reply with quote

Well, I should feel pretty good as my 1990 Kolb Firestar has both a 503 pusher and the 7 rib wings.

Lota safety here in Ohio Ralph


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nellypup_29(at)yahoo.com
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PostPosted: Mon Feb 27, 2006 5:24 pm    Post subject: 1985 Firestar Reply with quote

I have received a lot of great responses to my
question and certainly appreciate a lot of your
thought out answers. I am a 160# pilot and the
firestar that I bought came with a completely rebuilt
377 so that is what i will fly with for now. I guess
that puts me well under the GW of 535/550 #. So I can
leave as is and fly it or add the extra ribs which
will cost little, take a little extra work and not
hurt a darn thing.

One unfortunate part of the 377 engine is that it is
not recommended to put an electric start on this older
serial numbered model Rotax. I don't mind pull
starting when getting ready to take of but in air
restarts could be a little hairy. Any thoughts on
this?

Keep your airspeed up and your yaw string strait.
You'll never have a problem

Thanks to all
Mike
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David.Lehman



Joined: 10 Jan 2006
Posts: 265
Location: "Lovely" Fresno CA

PostPosted: Mon Feb 27, 2006 6:25 pm    Post subject: 1985 Firestar Reply with quote

Well, I'd like to know about all of them...

DVD
On 2/27/06, Richard Pike <richard(at)bcchapel.org> wrote:
Quote:



How many do you need?

Richard Pike
MKIII N420P (420ldPoops)

David Lehman wrote:
> <snip>
> How many documented 5 rib/503 wings failures have there been?...
>
> DVD
>

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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Mon Feb 27, 2006 6:54 pm    Post subject: Re: 1985 Firestar Reply with quote

I only know of only one failure. It was a high time wing with hard use... Would I fly a firestar with only 5 ribs in it, sure I would, kolbs are very strong and it would most likely never be a problem. I would not rip apart a wing just to add more ribs.

If I had the wing uncovered though, and I could add some more ribs while it was open, I MOST DEFINATELY would while it was easy to do. Being that we know where the weakest spot of the wing is, and it is and easy fix that just adds a couple more pounds, one would be foolish not to fix the weak spot.

Bottom line is , sooner or later if you fly alot you will eventually get into severe turbulance, or have to pull out of of a dive etc. We try to stay in the design limits of the plane, but schit happens Shocked ... I want my plane as strong as possible.

I have reinforced the ribs in my MK-III. It only adds a couple pounds to the weight of the plane. Years from now when I have flown my Kolb for many hours in all sorts of turbulance and conditions, I will not have to worry about my ribs starting to become fatigued.

Michael A. Bigelow


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Thom Riddle



Joined: 10 Jan 2006
Posts: 1597
Location: Buffalo, NY, USA (9G0)

PostPosted: Tue Feb 28, 2006 5:42 am    Post subject: Re: 1985 Firestar Reply with quote

Subject: Pull Start in - flight.

I had a 377 powered early Firestar with pull starter. When the engine was cold I could not start it from the pilots seat but when it was warmed up it was pretty easy, and I'm not very strong. I just had to get my lower arm behind the pull handle and push the rope handle (like doing a push up). I could not do it by pulling with my arm in front of the handle.... not enough strength that way, but pushing was not hard. This may be hard to picture but if you get into the pilots seat and try it, you may see what I'm talking about. Fortunately, I never lost the engine in-flight but regularly started a warm engine from the pilot's seat while on the ground. I imagine if the engine quits in flight and you have enough altitude, your increased adrenaline flow should allow you to rip the whole engine off its mount Smile.

Thom in Buffalo
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planecrazzzy
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PostPosted: Tue Feb 28, 2006 2:27 pm    Post subject: Re: 1985 Firestar Reply with quote

I'd like to hear "HOW" you would add these Extra Ribs....Their evenly spaced....you gonna make it 9 ribs or move the existing ribs and leave a bunch of holes in the wing spar.......???

Gotta Fly...
Mike in MN FSII / 503 / 7 ribs
JetPilot wrote:


If I had the wing uncovered though, and I could add some more ribs while it was open, I MOST DEFINATELY would while it was easy to do. Being that we know where the weakest spot of the wing is, and it is and easy fix that just adds a couple more pounds, one would be foolish not to fix the weak spot.
Michael A. Bigelow


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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Wed Mar 01, 2006 7:46 am    Post subject: Re: 1985 Firestar Reply with quote

Hi Mike,

I would not move the ribs that are already installed, I would probably go with 9 ribs as you say, as it would add only a couple pounds. Having 9 ribs also has the added benefit of giving more ribs to form the fabric properly. Another alternative is to put angled aluminum from the leading edge to the spar front and back to streingthen the 5 ribs that are already there.

Michael A. Bigelow


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