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brakes ?

 
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bransom(at)ucdavis.edu
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PostPosted: Wed Jun 04, 2008 3:11 pm    Post subject: brakes ? Reply with quote

Long ago I spent very little time at airports, but that seems to be
changing, and because of that, I switched back to the original drum
brakes (OEM from Azusa ). They act as if out-of-round and it causes a
really annoying shimmy -- the varying brake power goes with each turn of
the wheel or wheels. Also long ago I looked into it enf to find that
one drum was in fact slightly out of round and replaced it, but the
problem is still bad. I've thought it might go away as shoes get
seated, but by now that may have been wishful thinking. Any suggestions?
Thanks,
-Ben
Firestar KXP


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planecrazzzy
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PostPosted: Wed Jun 04, 2008 3:26 pm    Post subject: Re: brakes ? Reply with quote

Hi Ben,
I put 5" drum brakes on my Firestar... I didn't know they were

running 4 1/2" on them.... My 5's seem just fine....
http://www.geocities.com/planecrazzzy/LSXIII.html

It's my "Cheap" tires that are outa round.

Some of the guys use "Band" brakes...Supposed to be pretty good.

Gotta Fly...
.
.
.


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Possums



Joined: 03 Nov 2007
Posts: 247

PostPosted: Wed Jun 04, 2008 6:09 pm    Post subject: brakes ? Reply with quote

At 07:08 PM 6/4/2008, you wrote:
Quote:


Long ago I spent very little time at airports, but that seems to be
changing, and because of that, I switched back to the original drum
brakes (OEM from Azusa ). They act as if out-of-round and it causes
a really annoying shimmy -- the varying brake power goes with each
turn of the wheel or wheels. Also long ago I looked into it enf to
find that one drum was in fact slightly out of round and replaced
it, but the problem is still bad. I've thought it might go away as
shoes get seated, but by now that may have been wishful
thinking. Any suggestions?
Thanks,
-Ben
Firestar KXP

I had that problem a long time ago. Had a guy that put them on some
kind of lath? and
spun the drums. I guess he cut or sanded them "round" or true?
Anyway, he fixed the
problem for me.


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lcottrell



Joined: 29 May 2006
Posts: 1494
Location: Jordan Valley, Or

PostPosted: Wed Jun 04, 2008 7:18 pm    Post subject: Re: brakes ? Reply with quote

Ben,
I have the same original brakes on my Firestar and the same problem. I did find the last time I fooled with them that one of the housings was rubbing on the drum. I had thought that it was the brake shoe. A grinder took care of that problem. I was a bit surprised since I had run the blasted things that way for a lot of years. It was not noticeable to the naked eye. The original wheels were drilled badly out of line (by the original owner.) when the drum was seated. I was able to achieve satisfactory results by drilling the holes that the drum was fastened to the wheel over-sized ( a lot) and using a nyloc nut and flat washers on the mounting bolts. That allowed the drum to float when the brakes were applied. There is so little metal on the drums that I decided not to try to turn them on a lathe.
Larry C


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herbgh(at)nctc.com
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PostPosted: Thu Jun 05, 2008 5:45 am    Post subject: brakes ? Reply with quote

Last I looked--there were lots of mountain bike disk brakes for sale
on E bay... I have them on my firefly... They work just fine... very
light also...Herb
At 10:18 PM 6/4/2008, you wrote:
Quote:


Ben,
I have the same original brakes on my Firestar and the same
problem. I did find the last time I fooled with them that one of
the housings was rubbing on the drum. I had thought that it was the
brake shoe. A grinder took care of that problem. I was a bit
surprised since I had run the blasted things that way for a lot of
years. It was not noticeable to the naked eye. The original wheels
were drilled badly out of line (by the original owner.) when the
drum was seated. I was able to achieve satisfactory results by
drilling the holes that the drum was fastened to the wheel
over-sized ( a lot) and using a nyloc nut and flat washers on the
mounting bolts. That allowed the drum to float when the brakes were
applied. There is so little metal on the drums that I decided not
to try to turn them on a lathe.
Larry C

--------
do not archive


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bransom(at)ucdavis.edu
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PostPosted: Thu Jun 05, 2008 7:18 am    Post subject: brakes ? Reply with quote

This (mountain bike disc brakes) is something I've always considered
doing. As a gauge as to how much stopping power you get, how much rpm
can you add before your Firestar starts to move with the brakes on?
(and which engine?)
Thanks.
-Ben

herb wrote:
Quote:


Last I looked--there were lots of mountain bike disk brakes for sale
on E bay... I have them on my firefly... They work just fine... very
light also...Herb
At 10:18 PM 6/4/2008, you wrote:
>
>
> Ben,
> I have the same original brakes on my Firestar and the same
> problem. I did find the last time I fooled with them that one of the
> housings was rubbing on the drum. I had thought that it was the brake
> shoe. A grinder took care of that problem. I was a bit surprised
> since I had run the blasted things that way for a lot of years. It
> was not noticeable to the naked eye. The original wheels were drilled
> badly out of line (by the original owner.) when the drum was seated.
> I was able to achieve satisfactory results by drilling the holes that
> the drum was fastened to the wheel over-sized ( a lot) and using a
> nyloc nut and flat washers on the mounting bolts. That allowed the
> drum to float when the brakes were applied. There is so little metal
> on the drums that I decided not to try to turn them on a lathe.
> Larry C
>
> --------
> do not archive
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=186322#186322
>



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herbgh(at)nctc.com
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PostPosted: Thu Jun 05, 2008 8:03 am    Post subject: brakes ? Reply with quote

Ben

Firefly...they hold at max rpms...6k or so static... Seated,, the
nose will start to head south before the brakes let go... 447
engine.. Three blade ivo 60 inch..

Mine are made by Shimano...35 bucks each wholesale... Wish my son
still worked for the company... Smile Herb
At 10:14 AM 6/5/2008, you wrote:
Quote:


This (mountain bike disc brakes) is something I've always considered
doing. As a gauge as to how much stopping power you get, how much
rpm can you add before your Firestar starts to move with the brakes on?
(and which engine?) Thanks.
-Ben

herb wrote:
>
>
>Last I looked--there were lots of mountain bike disk brakes for
>sale on E bay... I have them on my firefly... They work just
>fine... very light also...Herb
>At 10:18 PM 6/4/2008, you wrote:
>>
>>
>>Ben,
>> I have the same original brakes on my Firestar and the same
>> problem. I did find the last time I fooled with them that one of
>> the housings was rubbing on the drum. I had thought that it was
>> the brake shoe. A grinder took care of that problem. I was a bit
>> surprised since I had run the blasted things that way for a lot
>> of years. It was not noticeable to the naked eye. The original
>> wheels were drilled badly out of line (by the original owner.)
>> when the drum was seated. I was able to achieve satisfactory
>> results by drilling the holes that the drum was fastened to the
>> wheel over-sized ( a lot) and using a nyloc nut and flat washers
>> on the mounting bolts. That allowed the drum to float when the
>> brakes were applied. There is so little metal on the drums that I
>> decided not to try to turn them on a lathe.
>>Larry C
>>
>>--------
>>do not archive
>>
>>
>>
>>
>>Read this topic online here:
>>
>>http://forums.matronics.com/viewtopic.php?p=186322#186322
>>
>>
>>
>>
>>
>>
>
>




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Dana



Joined: 13 Dec 2007
Posts: 1047
Location: Connecticut, USA

PostPosted: Thu Jun 05, 2008 8:43 am    Post subject: brakes ? Reply with quote

At 11:14 AM 6/5/2008, Ben Ransom wrote:

Quote:
This (mountain bike disc brakes) is something I've always considered
doing. As a gauge as to how much stopping power you get, how much rpm can
you add before your Firestar starts to move with the brakes on?
(and which engine?) Thanks.

I have the Black Max brakes on my Ultrastar. Though sold for aircraft, I
suspect they're based on mountain bike brakes. They will hold me against
full throttle.

-Dana
--
Canadian DOS prompt: EH?\>


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bransom(at)ucdavis.edu
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PostPosted: Thu Jun 05, 2008 9:11 am    Post subject: brakes ? Reply with quote

Herb, Dana,
Wow, full static. That's impressive -- -to imagine having to not over
brake in my Kolb. What a concept! (I'd be very happy with even 4k +
smooth braking)
-Ben

Dana Hague wrote:
Quote:


At 11:14 AM 6/5/2008, Ben Ransom wrote:

> This (mountain bike disc brakes) is something I've always considered
> doing. As a gauge as to how much stopping power you get, how much
> rpm can you add before your Firestar starts to move with the brakes on?
> (and which engine?) Thanks.

I have the Black Max brakes on my Ultrastar. Though sold for
aircraft, I suspect they're based on mountain bike brakes. They will
hold me against full throttle.

-Dana
--
Canadian DOS prompt: EH?\>



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ulflyer(at)verizon.net
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PostPosted: Thu Jun 05, 2008 11:21 am    Post subject: brakes ? Reply with quote

Yep, what your experiencing has always been a problem. Some are
worst than others. There are a couple other options that may take a
mod to the axle bracket. One is switching to band brakes - may not
be quite as strong as the expansion type. Since they still use the
drum they may till produce the same problem but generally better
since the bands float. The other is look into the Tracy O'Brien
hydraulic disk brakes.
http://www.tracyobrien.com/
They work good on CGS Hawks. Should be able to adapt them to a Kolb
by adding a back mounting plate to the axle bracket. Uses a
hydraulic hand activated lever much like the brakes you have
now. Took less than two hours to install and bleed out on a CGS Hawk.
jerb

At 09:07 PM 6/4/2008, you wrote:
Quote:


At 07:08 PM 6/4/2008, you wrote:
>
>
>Long ago I spent very little time at airports, but that seems to be
>changing, and because of that, I switched back to the original drum
>brakes (OEM from Azusa ). They act as if out-of-round and it
>causes a really annoying shimmy -- the varying brake power goes
>with each turn of the wheel or wheels. Also long ago I looked into
>it enf to find that one drum was in fact slightly out of round and
>replaced it, but the problem is still bad. I've thought it might
>go away as shoes get seated, but by now that may have been wishful
>thinking. Any suggestions?
>Thanks,
>-Ben
>Firestar KXP

I had that problem a long time ago. Had a guy that put them on some
kind of lath? and
spun the drums. I guess he cut or sanded them "round" or true?
Anyway, he fixed the
problem for me.


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Dana



Joined: 13 Dec 2007
Posts: 1047
Location: Connecticut, USA

PostPosted: Thu Jun 05, 2008 12:35 pm    Post subject: brakes ? Reply with quote

At 01:09 PM 6/5/2008, Ben Ransom wrote:
Quote:


Herb, Dana,
Wow, full static. That's impressive -- -to imagine having to not over
brake in my Kolb. What a concept! (I'd be very happy with even 4k +
smooth braking)

Well, the thrust line on my US is a wee bit lower than all the other
Kolbs... Smile

-Dana
--
I no longer need to punish, deceive or compromise myself. Unless, of
course, I want to stay employed.


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lcottrell



Joined: 29 May 2006
Posts: 1494
Location: Jordan Valley, Or

PostPosted: Thu Jun 05, 2008 5:36 pm    Post subject: Re: brakes ? Reply with quote

I have considered the Tracy Obrien route, but I'm addicted to separate brakes. They make life so much easier. I just made a deal to use two bicycle brake handles with the originals. Has any one priced or figured out how to do the separate braking with the Tracy's
Larry C
do not archive


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Dana



Joined: 13 Dec 2007
Posts: 1047
Location: Connecticut, USA

PostPosted: Thu Jun 05, 2008 6:54 pm    Post subject: brakes ? Reply with quote

At 09:36 PM 6/5/2008, lcottrell wrote:

Quote:
I have considered the Tracy Obrien route, but I'm addicted to separate
brakes. They make life so much easier. I just made a deal to use two
bicycle brake handles with the originals. Has any one priced or figured
out how to do the separate braking with the Tracy's

I have the Black Max brakes (which normally come with a single hand
operated master cylinder) on my Ultrastar, operated independently by a pair
of Hegar heel brake master cylinders. Makes a great combination.

-Dana
--
They say that politics makes strange bedfellows.
Of course, the main reason they cuddle up is to screw somebody else.


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ElleryWeld(at)aol.com
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PostPosted: Thu Jun 05, 2008 8:30 pm    Post subject: brakes ? Reply with quote

its not a big deal adding toe brakes to about anything to keep em separate that's the way I like em anyway but it's only my opinion

Ellery in Maine
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In a message dated 6/5/2008 9:40:18 P.M. Eastern Daylight Time, lcottrell(at)fmtcblue.com writes:
Quote:
--> Kolb-List message posted by: "lcottrell" <lcottrell(at)fmtcblue.com>

I have considered the Tracy Obrien route, but I'm addicted to separate brakes. They make life so much easier. I just made a deal to use two bicycle brake handles with the originals. Has any one priced or figured out how to do the separate braking with the Tracy's
Larry C
do not archive

--------
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Get trade secrets for amazing burgers. Watch "Cooking with Tyler Florence" on AOL Food.
[quote][b]


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R. Hankins



Joined: 18 Jan 2006
Posts: 185
Location: Grants Pass, Oregon

PostPosted: Thu Jun 05, 2008 9:22 pm    Post subject: Re: brakes ? Reply with quote

Ben,
I have the Black Max brakes with the stock hand grip master cylinder on my KXP. I can only get to about 4200RPM with full back stick before the nose starts to go over, but no slippage. The brakes can make the tires skid on landing if you have enough grip (oops). They were a great solution for me as I needed new axles and wheels anyway. $389 for brakes, axles, & wheels is a good deal. Don't get the included tires though. They won't hold up, especially if you want to land off airport. Routing the little plastic brake lines is a lot easier to do in a tidy manner than cables. If you are interested in the Black Max brakes, go to their website (flyfbi.com) and look at the drawings in the installation manual .pdf file. It is a bone simple, well thought out design and plenty for a KXP with a 503.


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1992 KXP 503 - N1782C
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PostPosted: Fri Jun 06, 2008 5:48 am    Post subject: brakes ? Reply with quote

[quote][b]

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PostPosted: Fri Jun 06, 2008 11:20 am    Post subject: brakes ? Reply with quote

ben, kolb aircraft stopped selling these type brakes for this very reason,
we now use the OBRIAN HYDRAULIC disc brake, DONNIE.----- Original
Message -----
From: "Ben Ransom" <bransom(at)ucdavis.edu>
To: <kolb-list(at)matronics.com>
Sent: Wednesday, June 04, 2008 7:08 PM
Subject: brakes ?
Quote:


Long ago I spent very little time at airports, but that seems to be
changing, and because of that, I switched back to the original drum
brakes (OEM from Azusa ). They act as if out-of-round and it causes a
really annoying shimmy -- the varying brake power goes with each turn of
the wheel or wheels. Also long ago I looked into it enf to find that
one drum was in fact slightly out of round and replaced it, but the
problem is still bad. I've thought it might go away as shoes get
seated, but by now that may have been wishful thinking. Any suggestions?
Thanks,
-Ben
Firestar KXP




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