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C Box and IVO props

 
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gary.algate(at)sandvik.co
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PostPosted: Fri Jun 20, 2008 7:48 pm    Post subject: C Box and IVO props Reply with quote

FYI you cannot use the IVO ultralight 3 blade IFA prop on the 582 C drive. The 3:1 ratio causes harmonic vibration with the three bladed prop damaging the electric motor and gears. (I went thru this personally)

I ended up going to the IVO IFA 2 bladed medium prop as recommended by IVO (which is probably going to give you the weight you need) .

That combination worked great, gave me great performance and the sound of that prop was like a lycombing.

For what it's worth

Gary

Gary Algate
Classic 4 Jab2200
Office Phone: +61 8 8276 7655


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Southern Skies <chris(at)southernskies.net>
Sent by: owner-kitfox-list-server(at)matronics.com
20/06/2008 09:47 PM
Please respond to
kitfox-list(at)matronics.com To
kitfox-list(at)matronics.com cc
Subject
Re: Much foward stick on climbout




--> Kitfox-List message posted by: Southern Skies <chris(at)southernskies.net>

This Rotax 582 does have the C Box with 3:1. I will look for the Ivo Prop or a 6 lb toolkit ! Great idea!
In the meantime, I strapped 6 lbs of steel under the engine mount and that brought everything into the limits. The W&B was done with the BRS installed. There have also been some repairs done to the tailsection from the previous groundloop, perhaps adding a little weight.

During yesterdays flight after the CG fix everything went fine with much less forward pressure needed however a brief period of aileron flutter caught my attention, unrelated to the CG as it has happened once before. The first time it was so brief that I thought it was just some turbulence that was messing with me but on yesterdays flight it lasted a little longer and made me nervous as this was on long final, straight and level at 55 knots in smooth air with no or little flaps deployed. Just started shaking the stick left to right- I looked at the flapperons and wing while it was happening and both were visibly moving up and down. Made some S turns and it stopped. The whole episode was short. I very closely inspected every piece of the linkage together with a local A&P after landing and we found a few places that allowed to be snugged up just a little but not anything large. Nothing was real floppy but the ailerons can be moved up and down a bit (maybe 1/2 inch measuring at!
the trailing edge) before the stick moves. There are a lot of joints so that may be normal.
Removed the linkage completely and checked the aileron nylon bushings- seemed o.k.too, not much axial play- but side to side yes.

Both ailerons have a few dings and a few areas of loose foam. The external counterweights are installed
on the far outboard side.
All the rib hangers have the thin metal plates installed but a couple of the hangers move a little side to side when wiggled and a little up and down together with the wing.

Where the aileron rod passes through the turtledeck there is not much of a bearing surface. Just some nylon that doesn't provide much support in my opinion.

Any ideas what else I should look at?

Thanks for any advice-


Chris Bowles
KF 3 Rotax 582

>Chris
>I think you will find that a medium ground adjustable 3 blade Ivo is
>pretty close to 12 Lb, with this prop however, you should run a "C"
>or "E" reduction unit, probably with a 3 to 1 ratio and follow their
>install directions . The A And B reduction boxes are just too light.
>
>Gary 4276M
>582



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gary-n-dorothy(at)tctwest
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PostPosted: Fri Jun 20, 2008 9:14 pm    Post subject: C Box and IVO props Reply with quote

While Ivo has lots of info on their site ---which is http://www.ivoprop.com/   It is always best to just call them and get the info from them directly as to which prop they will recommend for each individual .

They steered me away from the ultralight model when I called.

Seems funny that the 3 blade ultralight prop on a C box is a no no --and a medium is OK ?

Gary A,---- I'm glad you brought this up, as I had forgot about the ultralight model, and a friend has a new
In flight adjustable ultralight prop on his plane which is still in the testing stages ( only a couple of hours flight time so far) Need to call him and have him confer with Ivo before. he has a problem.

On mine, I use a 72 inch 3 blade medium on a 3 to one gear box, and would like to use it with my 3.47-1 E drive , however, a service bulletin #17 forbids that with the side rail motor mounts I use.
Rotax engineers recommend the side rail mount only for the c box at a 3-1 ratio.
Haven't found out why yet.

Gary
N4276M
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eskflyer



Joined: 24 May 2007
Posts: 44
Location: AK

PostPosted: Sat Jun 21, 2008 7:53 am    Post subject: Re: C Box and IVO props Reply with quote

FYI you cannot use the IVO ultralight 3 blade IFA prop on the 582 C drive.
This is not true at all . It cannot be used with the 3-1 ratio but can be used with any other ratio . I am using one with over 700 hours now on it and use the 2:62 - 1 . You can also use the 3:47-1 or the 4.00-1 ratio with no problems , with the ivo


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_________________
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John Perry
Kitfox 2 N718PD
582 cbox 2:62-1 IVO IFA
1220 Full Lotus
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sat Jun 21, 2008 9:19 am    Post subject: C Box and IVO props Reply with quote

Interesting....is this because of the harmonics that would be set up
using a 3-blade with a 3:1 ratio? That is, the same blade hitting the
same cylinder every third time around? I seem to recall gear-trains
being set up with an odd number of teeth...called a "hunting tooth"
to keep the same tooth from hitting a particular spot every time
around. Is this the principle?

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200
Status: flying w/530 hrs


On Jun 21, 2008, at 11:53 AM, eskflyer wrote:

Quote:


FYI you cannot use the IVO ultralight 3 blade IFA prop on the 582 C
drive.
This is not true at all . It cannot be used with the 3-1 ratio but
can be used with any other ratio . I am using one with over 700
hours now on it and use the 2:62 - 1 . You can also use the 3:47-1
or the 4.00-1 ratio with no problems , with the ivo

--------
FLY FUN FLY LOW FLY SLOW
John Perry
Kitfox 2 N718PD
582 cbox 2:62-1 IVO IFA
1220 Full Lotus


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N369LM
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gary.algate(at)sandvik.co
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PostPosted: Sun Jun 22, 2008 1:19 am    Post subject: C Box and IVO props Reply with quote

You are totally right John - I was responding to an earlier email with C box and 3:1 ratio. The harmonic by it's very nature will only occur with the 3:1 ratio and the 3 bladed prop.

Gary Algate
SMC, Exploration
Office Phone: +61 8 8276 7655


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kr2



Joined: 09 May 2007
Posts: 2
Location: pomona park florida

PostPosted: Sun Jun 22, 2008 3:45 am    Post subject: C Box and IVO props Reply with quote



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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Jun 22, 2008 10:36 am    Post subject: C Box and IVO props Reply with quote

From what I understand none of the composite prop manufacturers like to hear of their props being used on either direct drive or any PSRU with an even reduction number..i.e. 1, 2, 3 or 4. Something to do with normal TV (Torsional Vibration) harmonics always occurring in exactly the same places for each prop rotation causing cracking at the prop roots.


[img]cid:image001.jpg(at)01C8D480.FCA5B600[/img]

Noel Loveys
Campbellton, NL, Canada
CDN AME intern, PP-Rec
C-FINB, Kitfox III-A
582 B box, Ivo IFA, Aerocet 1100 floats
[url=noelloveys(at)yahoo.ca]noelloveys(at)yahoo.ca[/url]



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Float Flyr



Joined: 19 Jul 2006
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PostPosted: Sun Jun 22, 2008 10:37 am    Post subject: C Box and IVO props Reply with quote

Exactly Lynn.

Noel

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occom



Joined: 26 Aug 2006
Posts: 404

PostPosted: Sun Jun 22, 2008 11:05 am    Post subject: C Box and IVO props Reply with quote

I got that from the various opinions offered. But Rotax offers the 3:1 box and it is very popular. I can't help but think that a reputable maker of aircraft engines would NOT continue to offer a dangerous combination or that somewhere I would not come across a service advisory. I've done a few searches using various wording around 3.0:1 and there doesn't appear to be anything out there. Not on Warp's website, nor Rotax's, nothing comes up with Google. I'm starting to think this is a bit of a tale.
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kr2



Joined: 09 May 2007
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PostPosted: Mon Jun 23, 2008 5:24 am    Post subject: C Box and IVO props Reply with quote



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eskflyer



Joined: 24 May 2007
Posts: 44
Location: AK

PostPosted: Mon Jun 23, 2008 7:10 am    Post subject: Re: C Box and IVO props Reply with quote

--------------------------------------------------------------------------------

I got that from the various opinions offered. But Rotax offers the 3:1 box and it is very popular. I can't help but think that a reputable maker of aircraft engines would NOT continue to offer a dangerous combination or that somewhere I would not come across a service advisory. I've done a few searches using various wording around 3.0:1 and there doesn't appear to be anything out there. Not on Warp's website, nor Rotax's, nothing comes up with Google. I'm starting to think this is a bit of a tale.
Geee did you think to actually call the manufacturer of the props, To get a honest opinion. If you hear something do you just believe it or find out from the source itself. Call IVO and ask him he will say no do not use it with 3:1 ratio . Of course these are experimental aircraft and engines so u can do anything u want to but experience speaks for itself .


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John Perry
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582 cbox 2:62-1 IVO IFA
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occom



Joined: 26 Aug 2006
Posts: 404

PostPosted: Mon Jun 23, 2008 12:37 pm    Post subject: C Box and IVO props Reply with quote

Geee, I bet they're closed on Sunday. I could certainly call TODAY if I
suspected for one minute there was a huge issue out there with Warp props on
these boxes. I don't think there is, I think when Warp says any Rotax box,
they mean it. I already posted that IVO has an issue with one series of
props on several installations, I don't use an IVO. Did you miss your
morning coffee or something? I'll spell it out for you, it's an IVO problem,
not a gearbox problem.

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Float Flyr



Joined: 19 Jul 2006
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PostPosted: Mon Jun 23, 2008 1:41 pm    Post subject: C Box and IVO props Reply with quote

As an added enticement, while talking to the prop folks you may come across some related infl that they may be able to help with... Today phone calls are cheap enough.

Noel

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PostPosted: Mon Jun 23, 2008 2:49 pm    Post subject: C Box and IVO props Reply with quote

The call would be free if I chose to make it. I don't think there's an
issue. There is only one service bulletin I could find and it affects only
the ultralight IVO prop.
Read it yourself. http://www.ivoprop.com/servicebul2.htm

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