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OT: help looking for a part

 
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3edcft6(at)cox.net
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PostPosted: Sun Jun 29, 2008 8:56 am    Post subject: OT: help looking for a part Reply with quote

Totally non aviation related but if the part I am looking for exists,
I'm sure someone here knows where to get it.

I have this mechanism (details not important) that is actuated with a
rope, probably 3/16" parachute cord. The rope will exit out of a wood
cabinet through a round hole. The problem is the pull on the rope will
be almost at 90 degrees from the axis of the hole causing it to rub on
the edge of the hole which will make the rope wear out and cause lots of
friction. What I am looking for is some kind of metal insert I can put
in the hole that will have a large inside radius to give the rope a
smooth surface to ride on. I know a pulley would be the ideal solution
but that would make the cabinet unattractive and the force on the rope
will be less than 20 lbs so I think it should work fine with just some
kind of bushing in the hole. The larger the radius the better this
should work. I'm hoping to find something made out of either Stainless
steel or Brass. I guess a plastic would be ok too but I would rather it
be metal.

What I had in mind was something with a similar cross section to the
attached drawing. I could just have a machine shop put a radius on a
brass bushing but I would rather not have to do that, and I haven't
found a bushing with a thick enough wall to get as large of a radius as
I would like, 1/4" or larger.
do not archive
--
Chris W
KE5GIX

"Protect your digital freedom and privacy, eliminate DRM,
learn more at http://www.defectivebydesign.org/what_is_drm"

Ham Radio Repeater Database.
http://hrrdb.com


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brian.kraut(at)engalt.com
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PostPosted: Sun Jun 29, 2008 9:36 am    Post subject: OT: help looking for a part Reply with quote

How about a cable fairlead from Aircraft Spruce?

http://www.aircraftspruce.com/pdf/2008Individual/Cat08139.pdf

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com

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wmjack1(at)t3cs.net
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PostPosted: Sun Jun 29, 2008 9:54 am    Post subject: OT: help looking for a part Reply with quote

Chris,

Those types of blocks are common in the sailing world and are called turning
blocks. They are typically mounted inside masts, booms or other hardware. You
might try this piece for starters:
http://discountmarinesource.com/detail.aspx?ID=823

They come in many sizes and rated for small to very large loads and there are
models for standard rope, wire-rope, wire and aramids.

Good luck,
Jack Hilditch
RV-9A project underway

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Terry Watson



Joined: 09 Jan 2006
Posts: 290
Location: Seattle, WA USA

PostPosted: Sun Jun 29, 2008 10:33 am    Post subject: OT: help looking for a part Reply with quote

Chris,

Sailboat hardware manufacturer's make something called an exit block which
has a pulley in it, or an exit plate that doesn't have the pulley that works
in a situation like you are describing. They probably won't work if you want
to be able to pull the line from any angle since they are directional.

Here's a link to an exit plate by one manufacturer. From the prices for this
stuff, you would think they were for airplanes.
http://www.fawcettboat.com/iwwidb.pvx?;multi_item_submit

Terry

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rice737(at)msn.com
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PostPosted: Sun Jun 29, 2008 11:20 am    Post subject: OT: help looking for a part Reply with quote

Hey Chris,

Also in the sailing world, they make deck bushings for just such a perpose. Go on line to search them out. How big a hole do have in the cabinet.

Paul
Rv8
[quote][b]


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pitts_pilot(at)bellsouth.
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PostPosted: Sun Jun 29, 2008 12:29 pm    Post subject: OT: help looking for a part Reply with quote

I read all the other replies and while I was thinking of a large brass
grommet ..... like to put in canvass ..... there are far better
solutions already. My question is what the heck does the rope do in the
cabinet???? Answer quickly .... I want to sleep tonight!!! Razz
Linn
do not archive
Quote:
Totally non aviation related but if the part I am looking for exists,
I'm sure someone here knows where to get it.

I have this mechanism (details not important) that is actuated with a
rope, probably 3/16" parachute cord. The rope will exit out of a wood
cabinet through a round hole. The problem is the pull on the rope
will be almost at 90 degrees from the axis of the hole causing it to
rub on the edge of the hole which will make the rope wear out and
cause lots of friction.
snip!


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3edcft6(at)cox.net
Guest





PostPosted: Sun Jun 29, 2008 2:49 pm    Post subject: OT: help looking for a part Reply with quote

It is to assist the folding up of a Murphy bed. The gas springs aren't
quite enough to balance out the weight of the bed is with the the rope I
can pull instead of push. Also the tight fit makes it very hard to get
at the foot of the bed to push where there is the most leverage.

So for it looks like the cable fairleads form aircraft Spruce look like
the best option. The catalog doesn't say how large the inside hole is
though.

linn Walters wrote:
Quote:


I read all the other replies and while I was thinking of a large brass
grommet ..... like to put in canvass ..... there are far better
solutions already. My question is what the heck does the rope do in
the cabinet???? Answer quickly .... I want to sleep tonight!!! Razz
Linn
do not archive
> Totally non aviation related but if the part I am looking for exists,
> I'm sure someone here knows where to get it.
>
> I have this mechanism (details not important) that is actuated with a
> rope, probably 3/16" parachute cord. The rope will exit out of a
> wood cabinet through a round hole. The problem is the pull on the
> rope will be almost at 90 degrees from the axis of the hole causing
> it to rub on the edge of the hole which will make the rope wear out
> and cause lots of friction.
snip!


--
Chris W
KE5GIX

"Protect your digital freedom and privacy, eliminate DRM,
learn more at http://www.defectivebydesign.org/what_is_drm"

Ham Radio Repeater Database.
http://hrrdb.com


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truflite(at)yahoo.com
Guest





PostPosted: Mon Jun 30, 2008 1:07 am    Post subject: OT: help looking for a part Reply with quote

I have a lathe in my basement as well as a mill. Send me exact dimensions on a drawing and I can turn that out for you for the cost of shipping. I have lots of scrap aluminum rod that I can use.

Dave Nellis
davidnellis691(at)comcast.net
truflite(at)yahoo.com
--- On Sun, 6/29/08, Chris W <3edcft6(at)cox.net> wrote:

Quote:
From: Chris W <3edcft6(at)cox.net>
Subject: OT: help looking for a part
To: "RV-list" <rv-list(at)matronics.com>
Date: Sunday, June 29, 2008, 12:53 PM
Totally non aviation related but if the part I am looking
for exists,
I'm sure someone here knows where to get it.

I have this mechanism (details not important) that is
actuated with a
rope, probably 3/16" parachute cord. The rope will
exit out of a wood
cabinet through a round hole. The problem is the pull on
the rope will
be almost at 90 degrees from the axis of the hole causing
it to rub on
the edge of the hole which will make the rope wear out and
cause lots of
friction. What I am looking for is some kind of metal
insert I can put
in the hole that will have a large inside radius to give
the rope a
smooth surface to ride on. I know a pulley would be the
ideal solution
but that would make the cabinet unattractive and the force
on the rope
will be less than 20 lbs so I think it should work fine
with just some
kind of bushing in the hole. The larger the radius the
better this
should work. I'm hoping to find something made out of
either Stainless
steel or Brass. I guess a plastic would be ok too but I
would rather it
be metal.

What I had in mind was something with a similar cross
section to the
attached drawing. I could just have a machine shop put a
radius on a
brass bushing but I would rather not have to do that, and I
haven't
found a bushing with a thick enough wall to get as large of
a radius as
I would like, 1/4" or larger.


do not archive


--
Chris W
KE5GIX

"Protect your digital freedom and privacy, eliminate
DRM,
learn more at
http://www.defectivebydesign.org/what_is_drm"

Ham Radio Repeater Database.
http://hrrdb.com


- The Matronics RV-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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bmeyette



Joined: 14 Mar 2007
Posts: 72
Location: Cornish, NH

PostPosted: Mon Jun 30, 2008 6:50 am    Post subject: OT: help looking for a part Reply with quote

As you titled the email, it's just a bushing that anyone with a lathe can
easily make for you in a few minutes

--


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_________________
Brian Meyette, Cornish, NH

RV-7A QB tipup, supercharged Subaru STi engine, MT CS prop, all glass day/night/IFR panel, being built with solar and wind power

N432MM

http://brian76.mystarband.net/RV-7Ahome.htm
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bmeyette



Joined: 14 Mar 2007
Posts: 72
Location: Cornish, NH

PostPosted: Mon Jun 30, 2008 6:53 am    Post subject: OT: help looking for a part Reply with quote

I meant to say "as you titled the picture" - an di see someone else has
offered to turn one out for you - should be quick & easy, based on your pic
brian

--


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_________________
Brian Meyette, Cornish, NH

RV-7A QB tipup, supercharged Subaru STi engine, MT CS prop, all glass day/night/IFR panel, being built with solar and wind power

N432MM

http://brian76.mystarband.net/RV-7Ahome.htm
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rocketbob(at)gmail.com
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PostPosted: Mon Jun 30, 2008 7:10 am    Post subject: OT: help looking for a part Reply with quote

If you have a quick change tool post on your lathe and a holder with a drill chuck, you can use a corner rounding end mil to make the radius. Would take maybe five minutes to setup and cut.

Regards,
Bob Japundza
RV-6 flying F1 under const.

On Mon, Jun 30, 2008 at 10:44 AM, Brian Meyette <bmeyette(at)gmail.com (bmeyette(at)gmail.com)> wrote:
[quote] --> RV-List message posted by: "Brian Meyette" <bmeyette(at)gmail.com (bmeyette(at)gmail.com)>

As you titled the email, it's just a bushing that anyone with a lathe can
easily make for you in a few minutes



--


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jconnell(at)fmwildblue.co
Guest





PostPosted: Mon Jun 30, 2008 10:24 am    Post subject: OT: help looking for a part Reply with quote

You might consider using an aluminum flange for ducting. The smallest size hole
is 1". Just a thought...

http://www.aircraftspruce.com/catalog/appages/ductflanges.php

Joe


Time: 09:56:50 AM PST US
From: Chris W <3edcft6(at)cox.net (3edcft6(at)cox.net)>
Subject: OT: help looking for a part

Totally non aviation related but if the part I am looking for exists,
I'm sure someone here knows where to get it.

I have this mechanism (details not important) that is actuated with a
rope, probably 3/16" parachute cord. The rope will exit out of a wood
cabinet through a round hole. The problem is the pull on the rope will
be almost at 90 degrees from the axis of the hole causing it to rub on
the edge of the hole which will make the rope wear out and cause lots of
friction. What I am looking for is some kind of metal insert I can put
in the hole that will have a large inside radius to give the rope a
smooth surface to ride on. I know a pulley would be the ideal solution
but that would make the cabinet unattractive and the force on the rope
will be less than 20 lbs so I think it should work fine with just some
kind of bushing in the hole. The larger the radius the better this
should work. I'm hoping to find something made out of either Stainless
steel or Brass. I guess a plastic would be ok too but I would rather it
be metal.

What I had in mind was something with a similar cross section to the
attached drawing. I could just have a machine shop put a radius on a
brass bushing but I would rather not have to do that, and I haven't
found a bushing with a thick enough wall to get as large of a radius as
I would like, 1/4" or larger.
do not archive
--
Chris W
KE5GIX

"Protect your digital freedom and privacy, eliminate DRM,
learn more at http://www.defectivebydesign.org/what_is_drm"

Ham Radio Repeater Database.
http://hrrdb.com
[quote][b]


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bobbyhester(at)newwavecom
Guest





PostPosted: Mon Jun 30, 2008 2:41 pm    Post subject: OT: help looking for a part Reply with quote

Here is a link for the parts from Wicks and they list the sizes that ACS
did not:
http://www.wicksaircraft.com/catalog/product_cat.php/subid=520/index.html

Chris W wrote:
Quote:


It is to assist the folding up of a Murphy bed. The gas springs
aren't quite enough to balance out the weight of the bed is with the
the rope I can pull instead of push. Also the tight fit makes it very
hard to get at the foot of the bed to push where there is the most
leverage.
So for it looks like the cable fairleads form aircraft Spruce look
like the best option. The catalog doesn't say how large the inside
hole is though.

linn Walters wrote:
>
>
> I read all the other replies and while I was thinking of a large
> brass grommet ..... like to put in canvass ..... there are far better
> solutions already. My question is what the heck does the rope do in
> the cabinet???? Answer quickly .... I want to sleep tonight!!! Razz
> Linn
> do not archive
>> Totally non aviation related but if the part I am looking for
>> exists, I'm sure someone here knows where to get it.
>>
>> I have this mechanism (details not important) that is actuated with
>> a rope, probably 3/16" parachute cord. The rope will exit out of a
>> wood cabinet through a round hole. The problem is the pull on the
>> rope will be almost at 90 degrees from the axis of the hole causing
>> it to rub on the edge of the hole which will make the rope wear out
>> and cause lots of friction.
> snip!
>



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