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Easiest way to remove blue plastic from sheet aluminum

 
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jcumins(at)jcis.net
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PostPosted: Mon Jul 07, 2008 2:46 pm    Post subject: Easiest way to remove blue plastic from sheet aluminum Reply with quote

Well

Call me a rookie. I want to remove strips of the blue plastic over the rivet rows to I can still protect most of the metal while I work on it and still set rivets.

What have most of you builders done to do this.

Thanks

John

40864 Emp heaven


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Deems Davis



Joined: 09 Jan 2006
Posts: 925

PostPosted: Mon Jul 07, 2008 3:03 pm    Post subject: Easiest way to remove blue plastic from sheet aluminum Reply with quote

A soldering iron with the tip polished/rounded a bit, so it doesn't
scar the alclad. Although you should be aware some builders have
reported that after some prolonged time in storage, they removed the
plastic and found corrosion ?????. I know that If the blue film gets
exposed to a heat source (direct sunlight e.g.) it will develop
wrinkles, and these areas are opportunities for moisture to collect. I
did the soldering iron thing, myself, and didn't find any corrosion
(but I live in Arizona) However, now as I'm ready for paint, I question
whether the hours spent doing it were worth while. (It did make the
parts 'easier to look at' during the work steps and storage Wink )

Deems

John Cumins wrote:
Quote:

Well



Call me a rookie. I want to remove strips of the blue plastic over
the rivet rows to I can still protect most of the metal while I work
on it and still set rivets.



What have most of you builders done to do this.



Thanks



John



40864 Emp heaven





*
*


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bob.kaufmann(at)cox.net
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PostPosted: Mon Jul 07, 2008 3:13 pm    Post subject: Easiest way to remove blue plastic from sheet aluminum Reply with quote

John

What I did was start a roll and kept building on it. It originally was small but now I have 3 that are over 6 inches in diameter and about 16 inches long. Just start the plastic on the roll and roll it off.

Bob K
Wiring panel and massive headache

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Cumins
Sent: Monday, July 07, 2008 3:41 PM
To: rv10-list(at)matronics.com
Subject: Easiest way to remove blue plastic from sheet aluminum



Well

Call me a rookie. I want to remove strips of the blue plastic over the rivet rows to I can still protect most of the metal while I work on it and still set rivets.

What have most of you builders done to do this.

Thanks

John

40864 Emp heaven

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pascal(at)rv10builder.net
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PostPosted: Mon Jul 07, 2008 4:11 pm    Post subject: Easiest way to remove blue plastic from sheet aluminum Reply with quote

John;
Unless you plan to keep the plane all aluminum (aka not paint) I would recommend not wasting your time with trying to solder off the plastic. I did this for my empennage and part of the wings than finally realized that just taking off the plastic and working on it (I will paint eventually) looked better over the last year than the scratches I created with the soldering iron. If you do want to remove the strips of plastic over the rivets, use a smoothed soldering iron and using a yard stick; go down the line you want and peel off the plastic, careful you don’t scratch the alclad while do so however.
Another topic I should raise... if you're going to prime no need to worry about protecting the aluminum since it will all get covered anyway.
I now peel off the plastic, deburr and dimple and (try to) forget about all those happy faces and scratches, it was losing battle for me.
Pascal


From: John Cumins (jcumins(at)jcis.net)
Sent: Monday, July 07, 2008 3:41 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Easiest way to remove blue plastic from sheet aluminum



Well

Call me a rookie. I want to remove strips of the blue plastic over the rivet rows to I can still protect most of the metal while I work on it and still set rivets.

What have most of you builders done to do this.

Thanks

John

40864 Emp heaven


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johngoodman



Joined: 18 Sep 2006
Posts: 530
Location: GA

PostPosted: Tue Jul 08, 2008 5:11 am    Post subject: Re: Easiest way to remove blue plastic from sheet aluminum Reply with quote

I started out using a wood burner and a yardstick. Now, I pull the stuff off as fast as I can. The older stuff is harder to remove but a heat gun helps.

Sometimes I leave it on one side if it's going to slide around a lot, such as a drill press table, but it doesn't stay on long.

John


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