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Very Minor Structural Failure

 
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N111KX (Kip)



Joined: 27 Jan 2006
Posts: 96
Location: Atlanta, GA

PostPosted: Fri Jul 11, 2008 5:45 pm    Post subject: Very Minor Structural Failure Reply with quote

During the pre-flight today I ran across this little failure. It's the steel rod that keeps the fabric away from the aileron torque tube. It seems to have broken away from the weld. Also noteworthy is that there is no real stress on mine as my cage is uncovered. You may want to keep an eye on this.

One of the last airframes from old Kolb.
Total time...370 hours
Years since manufacture...10 (8 years flying)

Regards,
Kip


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Kip
Firestar II, N111KX
Waiex, N111YX
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JetPilot



Joined: 10 Jan 2006
Posts: 1246

PostPosted: Fri Jul 11, 2008 7:03 pm    Post subject: Re: Very Minor Structural Failure Reply with quote

Thanks for the heads up Kip, it is always good to know what problem areas might be so that I can keep an eye on them. It is beyond me as to why that would break there, as you say it looks like its just to keep the fabric formed and away from the tube.

Mike


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"NO FEAR" - If you have no fear you did not go as fast as you could have !!!

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icrashrc



Joined: 16 Mar 2006
Posts: 247
Location: Mishawaka, In

PostPosted: Sat Jul 12, 2008 2:33 am    Post subject: Re: Very Minor Structural Failure Reply with quote

By the way it fractured at the end my uneducated guess would be harmonic resonance in that tube. If your plane was covered the fabric would dampen the vibration.
The good news is because your plane isn't covered it was easy to spot on your preflight! Smile


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planecrazzzy
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PostPosted: Sat Jul 12, 2008 4:20 am    Post subject: Re: Very Minor Structural Failure Reply with quote

Since it's only for fabric.... Why don't you just take it off....?

I agree with crash....The fabric keeps it from vibrating...
.
.
.
Gotta Fly...
Mike & Jaz in MN
.
.
.
PS I noticed you called it "Structual failure"....not so


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N111KX (Kip)



Joined: 27 Jan 2006
Posts: 96
Location: Atlanta, GA

PostPosted: Sat Jul 12, 2008 4:32 am    Post subject: Re: Very Minor Structural Failure Reply with quote

I could have taken it off long ago but I always wanted the option to cover the cage. I'm getting the Dremel out now...
Kip

PS It's structure that failed or, structural failure.


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planecrazzzy
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PostPosted: Sat Jul 12, 2008 5:49 am    Post subject: Re: Very Minor Structural Failure Reply with quote

If you can just take it off.... Then it's not structural....
More for aerodynamics.
.
.
Gotta Fly...


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Ralph B



Joined: 14 Apr 2007
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Location: Mound Minnesota

PostPosted: Sat Jul 12, 2008 6:24 am    Post subject: Re: Very Minor Structural Failure Reply with quote

Here's another one to keep an eye on. This happened four years ago (June 04).

Ralph


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Ralph B

Kolb Kolbra 912uls
N20386
550 hours
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PostPosted: Sat Jul 12, 2008 8:04 am    Post subject: Very Minor Structural Failure Reply with quote

Fatigue cracks.
If they are at a vibration node they will happen eventually.
Here's my not so humble opinion: wire feed welds are stronger,
mostly by virtue of the
high nickel alloy but also more rigid in a narrow band than gas
welding, making them
more susceptible to an earlier crack. A gas weld leaves a softer
condition around the weld
and I try to reduce this a little by sponge-water quenching. Right
after the first hard landing
I may (or may not) notice the weld joint taking a little set. After
that it has reached a happy state
of strength that will endure many more similar impacts with no
further distortion.
BB, 50% gas welded MkIII cage

On 12, Jul 2008, at 10:24 AM, Ralph B wrote:

Quote:


Here's another one to keep an eye on. This happened four years ago
(June 04).

Ralph

--------
Ralph B
Original Firestar 447
N91493 E-AB
21 years flying it
Kolbra 912UL
N20386
0 years flying it


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N111KX (Kip)



Joined: 27 Jan 2006
Posts: 96
Location: Atlanta, GA

PostPosted: Sat Jul 12, 2008 8:14 am    Post subject: Re: Very Minor Structural Failure Reply with quote

From the internet so it's true..."structural failure refers to loss of the load-carrying capacity of a component or member within a structure or of the structure itself..."

Now, since you gotta fly and I want to fly, let's fly and keep the thread as a suggestion to others to do a preflight, OK. Rolling Eyes

planecrazzzy wrote:
If you can just take it off.... Then it's not structural....
More for aerodynamics.
.
.
Gotta Fly...


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