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toner in windshield fairing

 
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Lew Gallagher



Joined: 04 Jan 2008
Posts: 402
Location: Greenville , SC

PostPosted: Sat Aug 02, 2008 2:40 pm    Post subject: toner in windshield fairing Reply with quote

OK, Tim and others.

I really like the idea of coloring the lower windshield fairing resin black so that it looks good from inside. BUT, I've taken to heart those who frown on skimming over fiberglass with bondo type materials.

Now then, I've got a good friend who is in charge of toner for Lexmark and I thought I remembered him saying that most of toner is styrene, i.e. polymer, plastic, whatever that stuff is. So today I called him and he verified that only less than 10% of toner is carbon black. So now I'm wondering how that affects the bonding quality of fiberglass resin mixed with toner ...? Apparently, Tim, you've had no ill effects and you said it doesn't take much toner to turn it black, but I was just wondering if anyone has thought about this, and if there's a source of pure carbon black?

Later, - Lew


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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Sat Aug 02, 2008 3:27 pm    Post subject: toner in windshield fairing Reply with quote

Nope, no effect found. Also, you don't want to use any bondo
like products over the fiberglass...you want to use something
like West System epoxy to do the fiberglassing, and then use
west system fairing filler and epoxy to do the filling above.

Tim Olson - RV-10 N104CD - Flying
do not archive
Lew Gallagher wrote:
Quote:

<lewgall(at)charter.net>

OK, Tim and others.

I really like the idea of coloring the lower windshield fairing resin
black so that it looks good from inside. BUT, I've taken to heart
those who frown on skimming over fiberglass with bondo type
materials.

Now then, I've got a good friend who is in charge of toner for
Lexmark and I thought I remembered him saying that most of toner is
styrene, i.e. polymer, plastic, whatever that stuff is. So today I
called him and he verified that only less than 10% of toner is carbon
black. So now I'm wondering how that affects the bonding quality of
fiberglass resin mixed with toner ...? Apparently, Tim, you've had
no ill effects and you said it doesn't take much toner to turn it
black, but I was just wondering if anyone has thought about this, and
if there's a source of pure carbon black?

Later, - Lew

-------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549
Engine and FF here, now cowl and baffels,waiting on prop.




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coop85(at)cableone.net
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PostPosted: Sat Aug 02, 2008 3:57 pm    Post subject: toner in windshield fairing Reply with quote

Lew,
No help for finding pure carbon black, but FWIW I've got almost 3 years
with the toner/resin mix and no ill effects on the canopy.

May sound silly, but how about grinding some charcoal mortar/pestle style?

Marcus
Do not archive

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pascal(at)rv10builder.net
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PostPosted: Sat Aug 02, 2008 4:01 pm    Post subject: toner in windshield fairing Reply with quote

west system fairing filler

Is that something like Microballoons and epoxy?

--------------------------------------------------
From: "Tim Olson" <Tim(at)MyRV10.com>
Sent: Saturday, August 02, 2008 4:24 PM
To: <rv10-list(at)matronics.com>
Subject: Re: toner in windshield fairing

Quote:


Nope, no effect found. Also, you don't want to use any bondo
like products over the fiberglass...you want to use something
like West System epoxy to do the fiberglassing, and then use
west system fairing filler and epoxy to do the filling above.

Tim Olson - RV-10 N104CD - Flying
do not archive


Lew Gallagher wrote:
>
> <lewgall(at)charter.net>
>
> OK, Tim and others.
>
> I really like the idea of coloring the lower windshield fairing resin
> black so that it looks good from inside. BUT, I've taken to heart
> those who frown on skimming over fiberglass with bondo type
> materials.
>
> Now then, I've got a good friend who is in charge of toner for
> Lexmark and I thought I remembered him saying that most of toner is
> styrene, i.e. polymer, plastic, whatever that stuff is. So today I
> called him and he verified that only less than 10% of toner is carbon
> black. So now I'm wondering how that affects the bonding quality of
> fiberglass resin mixed with toner ...? Apparently, Tim, you've had
> no ill effects and you said it doesn't take much toner to turn it
> black, but I was just wondering if anyone has thought about this, and
> if there's a source of pure carbon black?
>
> Later, - Lew
>
> -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549
> Engine and FF here, now cowl and baffels,waiting on prop.
>
>
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=196210#196210
>
>
>
>
>
>
>
> http://www.matronics.com/Navigator?RV10-List
>
>
>







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ricksked(at)embarqmail.co
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PostPosted: Sat Aug 02, 2008 4:18 pm    Post subject: toner in windshield fairing Reply with quote

Yes

Rick. Sked
Sent via BlackBerry by AT&T

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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Sat Aug 02, 2008 4:27 pm    Post subject: toner in windshield fairing Reply with quote

They have a variety:
http://www.myrv10.com/tips/options.html

http://www.westsystem.com/
Go to the product guide

410 Microlight is just one of the things you'll use tons of.
Great stuff, sands well. The guy who helped paint was impressed
as heck with it.

406 Colloidal silica is another one you'll use, along with one
other that I can't remember right now.

You'll go through cans and cans of 410 by the time you're done
with the project, and gallons of epoxy. People have no idea
how much you can spend on epoxy supplies to finish the kit...it's
hundreds of dollars.

Tim Olson - RV-10 N104CD - Flying
do not archive
pascal wrote:
Quote:


west system fairing filler
Is that something like Microballoons and epoxy?

--------------------------------------------------
From: "Tim Olson" <Tim(at)MyRV10.com>
Sent: Saturday, August 02, 2008 4:24 PM
To: <rv10-list(at)matronics.com>
Subject: Re: toner in windshield fairing

>
>
> Nope, no effect found. Also, you don't want to use any bondo
> like products over the fiberglass...you want to use something
> like West System epoxy to do the fiberglassing, and then use
> west system fairing filler and epoxy to do the filling above.
>
> Tim Olson - RV-10 N104CD - Flying
> do not archive
> Lew Gallagher wrote:
>>
>> <lewgall(at)charter.net>
>>
>> OK, Tim and others.
>>
>> I really like the idea of coloring the lower windshield fairing resin
>> black so that it looks good from inside. BUT, I've taken to heart
>> those who frown on skimming over fiberglass with bondo type
>> materials.
>>
>> Now then, I've got a good friend who is in charge of toner for
>> Lexmark and I thought I remembered him saying that most of toner is
>> styrene, i.e. polymer, plastic, whatever that stuff is. So today I
>> called him and he verified that only less than 10% of toner is carbon
>> black. So now I'm wondering how that affects the bonding quality of
>> fiberglass resin mixed with toner ...? Apparently, Tim, you've had
>> no ill effects and you said it doesn't take much toner to turn it
>> black, but I was just wondering if anyone has thought about this, and
>> if there's a source of pure carbon black?
>>
>> Later, - Lew
>>
>> -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549
>> Engine and FF here, now cowl and baffels,waiting on prop.
>>
>>
>>
>>
>> Read this topic online here:
>>
>> http://forums.matronics.com/viewtopic.php?p=196210#196210
>>
>>
>>
>>
>>
>>
>>
>> http://www.matronics.com/Navigator?RV10-List
>>
>>
>






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PostPosted: Sat Aug 02, 2008 4:57 pm    Post subject: toner in windshield fairing Reply with quote

Gallons??? Comon. Tim... Maybe 4 quarts!! Did you glue yours together? All smiles!

Rick Sked
40185
Sent via BlackBerry by AT&T

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Bill Schlatterer



Joined: 09 Jan 2006
Posts: 195

PostPosted: Sat Aug 02, 2008 6:57 pm    Post subject: toner in windshield fairing Reply with quote

Lew, why not just try the stuff that is made for it. I doubt they would be
selling it if it made any significant difference in strength. This is the
link to the product at ACS. I bought some but have not used it yet.

http://www.aircraftspruce.com/catalog/cmpages/epoxyPigments.php

Hope this helps.

Bill S
7a Finishing


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Lew Gallagher



Joined: 04 Jan 2008
Posts: 402
Location: Greenville , SC

PostPosted: Sat Aug 02, 2008 7:42 pm    Post subject: Re: toner in windshield fairing Reply with quote

Well, there ya go.

Thanks, Bill !!


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flywrights(at)yahoo.com
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PostPosted: Sun Aug 03, 2008 11:16 am    Post subject: toner in windshield fairing Reply with quote

West Marine, epoxy colorant. Mine had to order black; they seemed to have every color but. Comes in a small toothpaste-sized tube. Only takes a small dribble to turn a fair amount of epoxy black.

Rob
#392
fairing sanding and propeller work


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PostPosted: Sun Aug 03, 2008 12:42 pm    Post subject: toner in windshield fairing Reply with quote

Putting the layers on today. With toner. Also using some of the
carbon fiber to replace a couple layers of fiber glass. Making sure the
layer next to the window is carbon fiber. Should give me a nice black
inside without painting the inside of the window.

Fred

Lew Gallagher wrote:
Quote:


OK, Tim and others.

I really like the idea of coloring the lower windshield fairing resin black so that it looks good from inside. BUT, I've taken to heart those who frown on skimming over fiberglass with bondo type materials.

Now then, I've got a good friend who is in charge of toner for Lexmark and I thought I remembered him saying that most of toner is styrene, i.e. polymer, plastic, whatever that stuff is. So today I called him and he verified that only less than 10% of toner is carbon black. So now I'm wondering how that affects the bonding quality of fiberglass resin mixed with toner ...? Apparently, Tim, you've had no ill effects and you said it doesn't take much toner to turn it black, but I was just wondering if anyone has thought about this, and if there's a source of pure carbon black?

Later, - Lew

--------
non-pilot
crazy about building
NOW OFICIALLY BUILDER #40549
Engine and FF here, now cowl and baffels,waiting on prop.


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=196210#196210




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rene(at)felker.com
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PostPosted: Sun Aug 03, 2008 3:38 pm    Post subject: toner in windshield fairing Reply with quote

No expert here, but I don't think you want the carbon fiber to be the first
layer, it would be in contact with the al skin and could cause a corrosion
problem.

Rene'
801-721-6080
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Lew Gallagher



Joined: 04 Jan 2008
Posts: 402
Location: Greenville , SC

PostPosted: Sun Aug 03, 2008 4:17 pm    Post subject: Re: toner in windshield fairing Reply with quote

Thanks Guys,

If our West Systems dealer here has the black, that's definitely the way to go with no worries. We'll find out tomorrow.

Carbon same as graphite as a corrosive to aluminum? I dunno, Rene'.

Later, - Lew


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Fly off completed !
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PostPosted: Sun Aug 03, 2008 4:19 pm    Post subject: toner in windshield fairing Reply with quote

Rene'

By the time I had any significant lay up on the window it's about the 4
or 5th layer that really goes up the inside of the glass. I put it high
up and not in contact with the aluminum.

Thanks for the warning.

Fred

Rene wrote:
[quote]

No expert here, but I don't think you want the carbon fiber to be the first
layer, it would be in contact with the al skin and could cause a corrosion
problem.

Rene'
801-721-6080
--


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AV8ORJWC



Joined: 13 Jul 2006
Posts: 1149
Location: Aurora, Oregon "Home of VANS"

PostPosted: Sun Aug 03, 2008 5:13 pm    Post subject: toner in windshield fairing Reply with quote

Carbon Black is a common ingredient in Printing Inks. I will check with
sources from General/Frederick Levy Ink suppliers and others chemical
suppliers and report back.

John C

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