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Lew Gallagher
Joined: 04 Jan 2008 Posts: 402 Location: Greenville , SC
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Posted: Sat Aug 02, 2008 2:40 pm Post subject: toner in windshield fairing |
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OK, Tim and others.
I really like the idea of coloring the lower windshield fairing resin black so that it looks good from inside. BUT, I've taken to heart those who frown on skimming over fiberglass with bondo type materials.
Now then, I've got a good friend who is in charge of toner for Lexmark and I thought I remembered him saying that most of toner is styrene, i.e. polymer, plastic, whatever that stuff is. So today I called him and he verified that only less than 10% of toner is carbon black. So now I'm wondering how that affects the bonding quality of fiberglass resin mixed with toner ...? Apparently, Tim, you've had no ill effects and you said it doesn't take much toner to turn it black, but I was just wondering if anyone has thought about this, and if there's a source of pure carbon black?
Later, - Lew
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_________________ non-pilot
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NOW OFICIALLY BUILDER #40549
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Tim Olson
Joined: 25 Jan 2007 Posts: 2872
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Posted: Sat Aug 02, 2008 3:27 pm Post subject: toner in windshield fairing |
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Nope, no effect found. Also, you don't want to use any bondo
like products over the fiberglass...you want to use something
like West System epoxy to do the fiberglassing, and then use
west system fairing filler and epoxy to do the filling above.
Tim Olson - RV-10 N104CD - Flying
do not archive
Lew Gallagher wrote:
Quote: |
<lewgall(at)charter.net>
OK, Tim and others.
I really like the idea of coloring the lower windshield fairing resin
black so that it looks good from inside. BUT, I've taken to heart
those who frown on skimming over fiberglass with bondo type
materials.
Now then, I've got a good friend who is in charge of toner for
Lexmark and I thought I remembered him saying that most of toner is
styrene, i.e. polymer, plastic, whatever that stuff is. So today I
called him and he verified that only less than 10% of toner is carbon
black. So now I'm wondering how that affects the bonding quality of
fiberglass resin mixed with toner ...? Apparently, Tim, you've had
no ill effects and you said it doesn't take much toner to turn it
black, but I was just wondering if anyone has thought about this, and
if there's a source of pure carbon black?
Later, - Lew
-------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549
Engine and FF here, now cowl and baffels,waiting on prop.
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=196210#196210
http://www.matronics.com/Navigator?RV10-List
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coop85(at)cableone.net Guest
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Posted: Sat Aug 02, 2008 3:57 pm Post subject: toner in windshield fairing |
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Lew,
No help for finding pure carbon black, but FWIW I've got almost 3 years
with the toner/resin mix and no ill effects on the canopy.
May sound silly, but how about grinding some charcoal mortar/pestle style?
Marcus
Do not archive
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pascal(at)rv10builder.net Guest
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Posted: Sat Aug 02, 2008 4:01 pm Post subject: toner in windshield fairing |
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west system fairing filler
Is that something like Microballoons and epoxy?
--------------------------------------------------
From: "Tim Olson" <Tim(at)MyRV10.com>
Sent: Saturday, August 02, 2008 4:24 PM
To: <rv10-list(at)matronics.com>
Subject: Re: toner in windshield fairing
Quote: |
Nope, no effect found. Also, you don't want to use any bondo
like products over the fiberglass...you want to use something
like West System epoxy to do the fiberglassing, and then use
west system fairing filler and epoxy to do the filling above.
Tim Olson - RV-10 N104CD - Flying
do not archive
Lew Gallagher wrote:
>
> <lewgall(at)charter.net>
>
> OK, Tim and others.
>
> I really like the idea of coloring the lower windshield fairing resin
> black so that it looks good from inside. BUT, I've taken to heart
> those who frown on skimming over fiberglass with bondo type
> materials.
>
> Now then, I've got a good friend who is in charge of toner for
> Lexmark and I thought I remembered him saying that most of toner is
> styrene, i.e. polymer, plastic, whatever that stuff is. So today I
> called him and he verified that only less than 10% of toner is carbon
> black. So now I'm wondering how that affects the bonding quality of
> fiberglass resin mixed with toner ...? Apparently, Tim, you've had
> no ill effects and you said it doesn't take much toner to turn it
> black, but I was just wondering if anyone has thought about this, and
> if there's a source of pure carbon black?
>
> Later, - Lew
>
> -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549
> Engine and FF here, now cowl and baffels,waiting on prop.
>
>
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=196210#196210
>
>
>
>
>
>
>
> http://www.matronics.com/Navigator?RV10-List
>
>
>
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ricksked(at)embarqmail.co Guest
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Posted: Sat Aug 02, 2008 4:18 pm Post subject: toner in windshield fairing |
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Yes
Rick. Sked
Sent via BlackBerry by AT&T
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Tim Olson
Joined: 25 Jan 2007 Posts: 2872
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Posted: Sat Aug 02, 2008 4:27 pm Post subject: toner in windshield fairing |
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They have a variety:
http://www.myrv10.com/tips/options.html
http://www.westsystem.com/
Go to the product guide
410 Microlight is just one of the things you'll use tons of.
Great stuff, sands well. The guy who helped paint was impressed
as heck with it.
406 Colloidal silica is another one you'll use, along with one
other that I can't remember right now.
You'll go through cans and cans of 410 by the time you're done
with the project, and gallons of epoxy. People have no idea
how much you can spend on epoxy supplies to finish the kit...it's
hundreds of dollars.
Tim Olson - RV-10 N104CD - Flying
do not archive
pascal wrote:
Quote: |
west system fairing filler
Is that something like Microballoons and epoxy?
--------------------------------------------------
From: "Tim Olson" <Tim(at)MyRV10.com>
Sent: Saturday, August 02, 2008 4:24 PM
To: <rv10-list(at)matronics.com>
Subject: Re: toner in windshield fairing
>
>
> Nope, no effect found. Also, you don't want to use any bondo
> like products over the fiberglass...you want to use something
> like West System epoxy to do the fiberglassing, and then use
> west system fairing filler and epoxy to do the filling above.
>
> Tim Olson - RV-10 N104CD - Flying
> do not archive
> Lew Gallagher wrote:
>>
>> <lewgall(at)charter.net>
>>
>> OK, Tim and others.
>>
>> I really like the idea of coloring the lower windshield fairing resin
>> black so that it looks good from inside. BUT, I've taken to heart
>> those who frown on skimming over fiberglass with bondo type
>> materials.
>>
>> Now then, I've got a good friend who is in charge of toner for
>> Lexmark and I thought I remembered him saying that most of toner is
>> styrene, i.e. polymer, plastic, whatever that stuff is. So today I
>> called him and he verified that only less than 10% of toner is carbon
>> black. So now I'm wondering how that affects the bonding quality of
>> fiberglass resin mixed with toner ...? Apparently, Tim, you've had
>> no ill effects and you said it doesn't take much toner to turn it
>> black, but I was just wondering if anyone has thought about this, and
>> if there's a source of pure carbon black?
>>
>> Later, - Lew
>>
>> -------- non-pilot crazy about building NOW OFICIALLY BUILDER #40549
>> Engine and FF here, now cowl and baffels,waiting on prop.
>>
>>
>>
>>
>> Read this topic online here:
>>
>> http://forums.matronics.com/viewtopic.php?p=196210#196210
>>
>>
>>
>>
>>
>>
>>
>> http://www.matronics.com/Navigator?RV10-List
>>
>>
>
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ricksked(at)embarqmail.co Guest
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Posted: Sat Aug 02, 2008 4:57 pm Post subject: toner in windshield fairing |
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Gallons??? Comon. Tim... Maybe 4 quarts!! Did you glue yours together? All smiles!
Rick Sked
40185
Sent via BlackBerry by AT&T
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Bill Schlatterer
Joined: 09 Jan 2006 Posts: 195
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Posted: Sat Aug 02, 2008 6:57 pm Post subject: toner in windshield fairing |
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Lew, why not just try the stuff that is made for it. I doubt they would be
selling it if it made any significant difference in strength. This is the
link to the product at ACS. I bought some but have not used it yet.
http://www.aircraftspruce.com/catalog/cmpages/epoxyPigments.php
Hope this helps.
Bill S
7a Finishing
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Lew Gallagher
Joined: 04 Jan 2008 Posts: 402 Location: Greenville , SC
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Posted: Sat Aug 02, 2008 7:42 pm Post subject: Re: toner in windshield fairing |
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Well, there ya go.
Thanks, Bill !!
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_________________ non-pilot
crazy about building
NOW OFICIALLY BUILDER #40549
Fly off completed ! |
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flywrights(at)yahoo.com Guest
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Posted: Sun Aug 03, 2008 11:16 am Post subject: toner in windshield fairing |
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West Marine, epoxy colorant. Mine had to order black; they seemed to have every color but. Comes in a small toothpaste-sized tube. Only takes a small dribble to turn a fair amount of epoxy black.
Rob
#392
fairing sanding and propeller work
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drfred(at)suddenlinkmail. Guest
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Posted: Sun Aug 03, 2008 12:42 pm Post subject: toner in windshield fairing |
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Putting the layers on today. With toner. Also using some of the
carbon fiber to replace a couple layers of fiber glass. Making sure the
layer next to the window is carbon fiber. Should give me a nice black
inside without painting the inside of the window.
Fred
Lew Gallagher wrote:
Quote: |
OK, Tim and others.
I really like the idea of coloring the lower windshield fairing resin black so that it looks good from inside. BUT, I've taken to heart those who frown on skimming over fiberglass with bondo type materials.
Now then, I've got a good friend who is in charge of toner for Lexmark and I thought I remembered him saying that most of toner is styrene, i.e. polymer, plastic, whatever that stuff is. So today I called him and he verified that only less than 10% of toner is carbon black. So now I'm wondering how that affects the bonding quality of fiberglass resin mixed with toner ...? Apparently, Tim, you've had no ill effects and you said it doesn't take much toner to turn it black, but I was just wondering if anyone has thought about this, and if there's a source of pure carbon black?
Later, - Lew
--------
non-pilot
crazy about building
NOW OFICIALLY BUILDER #40549
Engine and FF here, now cowl and baffels,waiting on prop.
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=196210#196210
|
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rene(at)felker.com Guest
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Posted: Sun Aug 03, 2008 3:38 pm Post subject: toner in windshield fairing |
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No expert here, but I don't think you want the carbon fiber to be the first
layer, it would be in contact with the al skin and could cause a corrosion
problem.
Rene'
801-721-6080
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Lew Gallagher
Joined: 04 Jan 2008 Posts: 402 Location: Greenville , SC
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Posted: Sun Aug 03, 2008 4:17 pm Post subject: Re: toner in windshield fairing |
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Thanks Guys,
If our West Systems dealer here has the black, that's definitely the way to go with no worries. We'll find out tomorrow.
Carbon same as graphite as a corrosive to aluminum? I dunno, Rene'.
Later, - Lew
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_________________ non-pilot
crazy about building
NOW OFICIALLY BUILDER #40549
Fly off completed ! |
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Back to top |
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drfred(at)suddenlinkmail. Guest
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Posted: Sun Aug 03, 2008 4:19 pm Post subject: toner in windshield fairing |
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Rene'
By the time I had any significant lay up on the window it's about the 4
or 5th layer that really goes up the inside of the glass. I put it high
up and not in contact with the aluminum.
Thanks for the warning.
Fred
Rene wrote:
[quote]
No expert here, but I don't think you want the carbon fiber to be the first
layer, it would be in contact with the al skin and could cause a corrosion
problem.
Rene'
801-721-6080
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AV8ORJWC
Joined: 13 Jul 2006 Posts: 1149 Location: Aurora, Oregon "Home of VANS"
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Posted: Sun Aug 03, 2008 5:13 pm Post subject: toner in windshield fairing |
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Carbon Black is a common ingredient in Printing Inks. I will check with
sources from General/Frederick Levy Ink suppliers and others chemical
suppliers and report back.
John C
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