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Loose bolts

 
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rv8a2001(at)yahoo.com
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PostPosted: Tue Sep 16, 2008 4:17 am    Post subject: Loose bolts Reply with quote

I have found all sorts of loose bolts on the engine. First it was the exhaust bolts, I had to tighten them 3 times before they would "hold". Then the valve covers started leaking, nothing new, this is "normal". Well the screws were so loose I could remove some with my fingers, now they have been tightened and the leaks have stopped and have not come loose again since. The last couple bolts I found loose were to the case halves! From what I have read about others and their loose hardware experiences, the next upcoming annual just months away, ALL fasteners will be checked over the entire aircraft.

Scott


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n223rv(at)wolflakeairport
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PostPosted: Tue Sep 16, 2008 6:01 am    Post subject: Loose bolts Reply with quote

Where did you get your engine?

--


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rocketbob(at)gmail.com
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PostPosted: Tue Sep 16, 2008 7:09 am    Post subject: Loose bolts Reply with quote

One of the engineers I know from Lycoming has told me in the past that Lycoming case half bolts should be checked periodically for torque (100in/lbs) and that its not uncommon to find loose bolts. In other words check them at every condition inspection.

Regards,
Bob Japundza
RV-6 flying F1 under const.

On Tue, Sep 16, 2008 at 8:15 AM, scott bilinski <rv8a2001(at)yahoo.com (rv8a2001(at)yahoo.com)> wrote:
[quote]--> RV-List message posted by: scott bilinski <rv8a2001(at)yahoo.com (rv8a2001(at)yahoo.com)>

I have found all sorts of loose bolts on the engine. First it was the exhaust bolts, I had to tighten them 3 times before they would "hold". Then the valve covers started leaking, nothing new, this is "normal". Well the screws were so loose I could remove some with my fingers, now they have been tightened and the leaks have stopped and have not come loose again since. The last couple bolts I found loose were to the case halves! From what I have read about others and their loose hardware experiences, the next upcoming annual just months away, ALL fasteners will be checked over the entire aircraft.

Scott







[b]


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rv8a2001(at)yahoo.com
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PostPosted: Tue Sep 16, 2008 7:28 am    Post subject: Loose bolts Reply with quote

They were tight when the engine was new/refurbed. This was after several hundred hours flying.

 Scott

---


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JSchans(at)lycoming.textr
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PostPosted: Tue Sep 16, 2008 7:31 am    Post subject: Loose bolts Reply with quote

Here is the actual tightening procedure.

Jeff Schans


From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Bob J.
Sent: Tuesday, September 16, 2008 10:34 AM
To: rv-list(at)matronics.com
Subject: Re: Loose bolts


One of the engineers I know from Lycoming has told me in the past that Lycoming case half bolts should be checked periodically for torque (100in/lbs) and that its not uncommon to find loose bolts. In other words check them at every condition inspection.

Regards,
Bob Japundza
RV-6 flying F1 under const.
On Tue, Sep 16, 2008 at 8:15 AM, scott bilinski <rv8a2001(at)yahoo.com (rv8a2001(at)yahoo.com)> wrote:
--> RV-List message posted by: scott bilinski <rv8a2001(at)yahoo.com (rv8a2001(at)yahoo.com)>

I have found all sorts of loose bolts on the engine. First it was the exhaust bolts, I had to tighten them 3 times before they would "hold". Then the valve covers started leaking, nothing new, this is "normal". Well the screws were so loose I could remove some with my fingers, now they have been tightened and the leaks have stopped and have not come loose again since. The last couple bolts I found loose were to the case halves! From what I have read about others and their loose hardware experiences, the next upcoming annual just months away, ALL fasteners will be checked over the entire aircraft.

Scott









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SI1029D_Tightening_Procedurs_for_crankcase.pdf
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acepilot(at)bloomer.net
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PostPosted: Tue Sep 16, 2008 1:29 pm    Post subject: Loose bolts Reply with quote

I think the original poster stated that nuts WITH cotter pins had
loosened. How does this happen? Isn't that what cotter pins are
supposed to prevent? If not, they're just extra weight I can eliminate
on my -4 Smile

Scott
scott bilinski wrote:

Quote:


I have found all sorts of loose bolts on the engine. First it was the exhaust bolts, I had to tighten them 3 times before they would "hold". Then the valve covers started leaking, nothing new, this is "normal". Well the screws were so loose I could remove some with my fingers, now they have been tightened and the leaks have stopped and have not come loose again since. The last couple bolts I found loose were to the case halves! From what I have read about others and their loose hardware experiences, the next upcoming annual just months away, ALL fasteners will be checked over the entire aircraft.

Scott




--
Scott
http://corbenflyer.tripod.com/
Flying Corben Junior Ace - Building RV-4
Gotta Fly or Gonna Die


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Jess
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PostPosted: Tue Sep 16, 2008 1:50 pm    Post subject: Loose bolts Reply with quote

If your cotter pinned bolts are loose, two things to check were they really torqued correctly the first time or did the Bolts STRECH. If they did, replace them.

In a message dated 9/16/2008 2:30:29 P.M. Pacific Daylight Time, acepilot(at)bloomer.net writes:
Quote:
--> RV-List message posted by: Scott <acepilot(at)bloomer.net>

I think the original poster stated that nuts WITH cotter pins had
loosened.  How does this happen? Isn't that what cotter pins are
supposed to prevent? If not, they're just extra weight I can eliminate
on my -4 Smile

Scott
scott bilinski wrote:

Quote:
--> RV-List message posted by: scott bilinski <rv8a2001(at)yahoo.com>

I have found all sorts of loose bolts on the engine. First it was the exhaust bolts, I had to tighten them 3 times before they would "hold". Then the valve covers started leaking, nothing new, this is "normal". Well the screws were so loose I could remove some with my fingers, now they have been tightened and the leaks have stopped and have not come loose again since. The last couple bolts I found loose were to the case halves! From what I have read about others and their loose hardware experiences, the next upcoming annual just months away, ALL fasteners will be checked over the entire aircraft.

Scott
 



--
Scott
http://corbenflyer.tripod.com/
Flying Corben Junior Ace - Building RV-4
Gotta Fly or Gonna es y --> - MATRONICS WEB FORUMS nbsp; - List Contribution Web Site ;   =========================



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Mark Phillips in TN



Joined: 10 Jan 2006
Posts: 431
Location: Columbia, TN

PostPosted: Tue Sep 16, 2008 6:23 pm    Post subject: Loose bolts Reply with quote

This is a phenomenon I have experienced on my RV-6A and also by other RV builders I know. It was actually brought to my attention by another builder. (Thanks, Charlie Bravo!) After some hours in operation, engine vibration & flight loads will tend to compress the stack of materials at the engine mount bolt locations on the firewall, resulting in a natural loosening of the nuts. Each annual condition inspection, this is an item I religiously check and address as necessary.

Mark Phillips - RV-6A "Mojo" 500 hours and warming up for the next C.I....

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wnorth(at)sdccd.edu
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PostPosted: Wed Sep 17, 2008 8:18 am    Post subject: Loose bolts Reply with quote

Yeah,

It is likely compression of both the metal stack and the tube that projects
out which is the weld point for the rest of the mount.

What is frustrating is the four stayed tight for 1000 hours and then got
loose in the last 200.

On the case half discussion, all cases flex a microscopic amount as the
cylinder is projected away from the piston. Ya, you should check those
fasteners every chance you get.

On the Titan ECI AD, piss, I got 'em, fortunately am very low in the A group
and now need to do a comp check every 50 instead of 100 hours. And they did
a "hartzel" bait and switch by making them throwaway units after the fact.
Not that I disagree with this, running cylinders beyond the original TBO
comes at some increased risk. Given the low cost differential between
overhauled and new it is hard to justify reusing them over peace of mind.

But still it rankles one's sensibilities.


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ghinman(at)mts.net
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PostPosted: Thu Sep 18, 2008 5:38 am    Post subject: Loose bolts Reply with quote

**
<http://www.aircraftspruce.com/catalog/hapages/ms27151palnuts.php>
I noticed one guy had -MS27151 PAL NUTS - ON TOP of the regular
nuts on his crank case bolts.
I do not know if this works,but may be worth a try for those who
have had loose engine bolts.

--

George H. Inman
ghinman(at)mts.net


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