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Oil leak

 
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december29(at)bellsouth.n
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PostPosted: Sat Sep 20, 2008 10:46 am    Post subject: Oil leak Reply with quote

Hi all,
Searched the archives but have a "new" oil leak location. Anyone had one on the mechanical fuel pump? I have a total of 58 hours on the pump and it appears that the oil is wicking out of the top of the stainless screws that sandwich the whole pump together. First off, are they supposed to be safety wired, because mine are not (came from the "factory" that way). The aft face of the engine that the pump mounts to is dry.
It is not a big leak, but one just the same. I will try the solvent and Dr. Scholl's to confirm. But anyone with something like this?

Very lubed,

John
N802RJ
"Rockin' Robin"
[quote][b]


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Sat Sep 20, 2008 11:52 am    Post subject: Oil leak Reply with quote

Yes, I have been fighting it on my Mooney. Tightening the screws I could
get to reduced the problem a lot. Next time I can get in there, I will
replace the pump.
I have an IO-360-A1A with an AC high pressure mechanical pump.

John Porter wrote:
Quote:
Hi all,
Searched the archives but have a "new" oil leak location. Anyone had
one on the mechanical fuel pump? I have a total of 58 hours on the
pump and it appears that the oil is wicking out of the top of the
stainless screws that sandwich the whole pump together. First off,
are they supposed to be safety wired, because mine are not (came from
the "factory" that way). The aft face of the engine that the pump
mounts to is dry.
It is not a big leak, but one just the same. I will try the solvent
and Dr. Scholl's to confirm. But anyone with something like this?

Very lubed,

John
N802RJ
"Rockin' Robin"
*
*


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rice737(at)msn.com
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PostPosted: Tue Sep 23, 2008 12:51 pm    Post subject: Oil leak Reply with quote

Hey John C
 
I have a TMX IO360 and have the same problem. I already replaced the pump once C and the new one is doing the same thing. I've retorqued the screws and bolts C but that has not solved the problem.  I have to do some research to find a differend pump as well as call Mattituck and talk to them about it.  Mine is also not leaking enough that I worry about it in flight C but I do have to clean the belly a lot.  Let us know how you make out. 

From: december29(at)bellsouth.net
To: rv-list(at)matronics.com
Subject: RV-List: Oil leak
Date: Sat C 20 Sep 2008 14:43:40 -0400
Hi all C
  Searched the archives but have a "new" oil leak location. Anyone had one on the mechanical fuel pump?  I have a total of 58 hours on the pump and it appears that the oil is wicking out of the top of the stainless screws that sandwich the whole pump together.  First off C are they supposed to be safety wired C because mine are not (came from the "factory" that way). The aft face of the engine that the pump mounts to is dry.
  It is not a big leak C but one just the same.  I will try the solvent and Dr. Scholl's to confirm.  But anyone with something like this?
 
Very lubed C
 
John
N802RJ
"Rockin' Robin"
[quote]

get=_blank>http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
=_blank>http://www.matronics.com/contribution

[b]


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december29(at)bellsouth.n
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PostPosted: Wed Sep 24, 2008 6:09 am    Post subject: Oil Leak Reply with quote

Paul,
Yep, that's exactly what I'm getting. I have a Lycoming AEIO-360 and it's just enough to get my attention. I'm going to pull my pump as well and use some permetex on it and we torque everything. I can't stand seeing oil on the outside of something. (Now when the new "radial" RV comes out, that will be another story, ha,ha) Oh, Van swore me to secrecy on that.................darn.
Thanks for the input, glad (I guess) that I'm not the only one with this issue.

John
N802RJ
"Rockin' Robin"
[quote][b]


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pitts_pilot(at)bellsouth.
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PostPosted: Wed Sep 24, 2008 6:21 am    Post subject: Oil Leak Reply with quote

OK guys ...... where exactly is the oil coming out??? Lead me to it
just like a progressive taxi Wink
Linn
do not archive

John Porter wrote:
Quote:
Paul,
Yep, that's exactly what I'm getting. I have a Lycoming AEIO-360
and it's just enough to get my attention. I'm going to pull my pump
as well and use some permetex on it and we torque everything. I can't
stand seeing oil on the outside of something. (Now when the new
"radial" RV comes out, that will be another story, ha,ha) Oh, Van
swore me to secrecy on that.................darn.
Thanks for the input, glad (I guess) that I'm not the only one with
this issue.

John
N802RJ
"Rockin' Robin"
*
*


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rice737(at)msn.com
Guest





PostPosted: Wed Sep 24, 2008 6:45 am    Post subject: Oil Leak Reply with quote

The oil leaks out between the parts of the oil pump itself C not the flang between the pump and the engine.  The pump is made up of three sections C the upper is has screw head bolts attaching it to the middle section C and the lower has hex heads with rubber gaskets between.  They go thru a compression ring around the bottom C I can remember the top right now C so you can only tighten them up so much.  I seems over tightening will just crush the rubber gasket out of the sides causing more of a leak.  I don't know about taking it apart and using the permetex C I really don't want to take my pump apart if I can help it. 
 
Paul Rice
RV8  100 hours
Flying Siren

Quote:
Date: Wed C 24 Sep 2008 10:20:10 -0400
From: pitts_pilot(at)bellsouth.net
To: rv-list(at)matronics.com
Subject: Re: RE: Oil Leak

--> RV-List message posted by: linn Walters <pitts_pilot(at)bellsouth.net>

OK guys ...... where exactly is the oil coming out??? Lead me to it
just like a progressive taxi Wink
Linn
do not archive

John Porter wrote:
> Paul C
> Yep C that's exactly what I'm getting. I have a Lycoming AEIO-360
> and it's just enough to get my attention. I'm going to pull my pump
> as well and use some permetex on it and we torque everything. I can't
> stand seeing oil on the outside of something. (Now when the new
> "radial" RV comes out C that will be another story C ha Cha) Oh C Van
> swore me to secrecy on that.................darn.
> Thanks for the input C glad (I guess) that I'm not the only one with
> this issue.
>
> John
> N802RJ
> "Rockin' Robin"
> *
>
>
> *

>



[quote][b]


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rv4ross(at)charter.net
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PostPosted: Wed Sep 24, 2008 6:50 am    Post subject: Oil Leak Reply with quote

Paul,
You mean fuel pump and not oil pump, right?

Ross Scroggs
RV4 tail and wings done waiting on Fus kit
Locust Grove, GA.
[quote] ---


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rice737(at)msn.com
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PostPosted: Wed Sep 24, 2008 7:24 am    Post subject: Oil Leak Reply with quote

Sorry guys C yes I mean the fuel pump not the oil pump.


 

From: rv4ross(at)charter.net
To: rv-list(at)matronics.com
Subject: Re: RV-List: RE: Oil Leak
Date: Wed C 24 Sep 2008 10:49:56 -0400
.ExternalClass .EC_hmmessage P {padding-right:0px;padding-left:0px;padding-bottom:0px;padding-top:0px;} .ExternalClass BODY.EC_hmmessage {font-size:10pt;font-family:Tahoma;} Paul C
  You mean fuel pump and not oil pump C right?
 
Ross Scroggs
RV4  tail and wings done waiting on Fus kit
Locust Grove C GA.
[quote] ---


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pitts_pilot(at)bellsouth.
Guest





PostPosted: Wed Sep 24, 2008 7:41 am    Post subject: Oil Leak Reply with quote

I went out to the shop and looked at the pump on my IO-540. There are
four sections, the top, a 1/4" ring, a 1/2" ring with the fuel ports in
it, and the bottom. There are diaphragms separating the four parts.
The 1/4" ring is the flow path for fuel if that diaphragm cracks, and
oil if the other one cracks. If the oil is seeping out next to the
diaphragm (the top one), that would indicate loose fasteners, or a
deterioration of the diaphragm itself. Permatex may 'fix' the latter
.... for a while, but only prolongs the inevitable ..... getting it
fixed. My vote would be to try and tighten the screws on the top flange
to see if that eliminates the leak. All this supposes that the leak is
where you think it is!!!
Linn
do not archive
Paul Rice wrote:
Quote:
The oil leaks out between the parts of the oil pump itself, not the
flang between the pump and the engine. The pump is made up of three
sections, the upper is has screw head bolts attaching it to the middle
section, and the lower has hex heads with rubber gaskets between.
They go thru a compression ring around the bottom, I can remember the
top right now, so you can only tighten them up so much. I seems over
tightening will just crush the rubber gasket out of the sides causing
more of a leak. I don't know about taking it apart and using the
permetex, I really don't want to take my pump apart if I can help it.

Paul Rice
RV8 100 hours
Flying Siren


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chaskuss(at)yahoo.com
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PostPosted: Wed Sep 24, 2008 7:52 am    Post subject: Oil Leak Reply with quote

Paul,
Those aren't "rubber gaskets". They are the rubber diaphragms which do the pumping of the fuel. If the screws which retain the sections are reasonably tight, it means that one of the diaphragms has failed. In that case you will need a new or rebuilt fuel pump.
Charlie Kuss
--- On Wed, 9/24/08, Paul Rice <rice737(at)msn.com> wrote:

Quote:
From: Paul Rice <rice737(at)msn.com>
Subject: RE: RE: Oil Leak
To: rv-list(at)matronics.com
Date: Wednesday, September 24, 2008, 10:43 AM
The oil leaks out between the parts of the oil pump itself,
not the flange between the pump and the engine. The pump is
made up of three sections, the upper is has screw head bolts
attaching it to the middle section, and the lower has hex
heads with rubber gaskets between. They go thru a
compression ring around the bottom, I can remember the top
right now, so you can only tighten them up so much. I seems
over tightening will just crush the rubber gasket out of the
sides causing more of a leak. I don't know about taking
it apart and using the permetex, I really don't want to
take my pump apart if I can help it.

Paul Rice
RV8 100 hours
Flying Siren> Date: Wed, 24 Sep 2008 10:20:10 -0400>
From: pitts_pilot(at)bellsouth.net> To:
rv-list(at)matronics.com> Subject: Re: RE: Oil
Leak> >
<pitts_pilot(at)bellsouth.net>> > OK guys ......
where exactly is the oil coming out??? Lead me to it >
just like a progressive taxi Wink> Linn> do not
archive> > John Porter wrote:> > Paul,> >
Yep, that's exactly what I'm getting. I have a
Lycoming AEIO-360 > > and it's just enough to get
my attention. I'm going to pull my pump > > as
well and use some permetex on it and we torque everything. I
can't > > stand seeing oil on the outside of
something. (Now when the new > > "radial" RV
comes out, that will be another story, ha,ha) Oh, Van >
> swore me to secrecy on that.................darn.>
> Thanks for the input, glad (I guess) that I'm not
the only one with > > this issue.> > > >
====================> > >


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bluesidedown



Joined: 30 May 2008
Posts: 9
Location: Charlotte

PostPosted: Thu Sep 25, 2008 4:38 am    Post subject: Re: Oil leak Reply with quote

Reducing the pressure in the crankcase may help. I see a lot of breather tubes on RVs butt up against the exhaust and I think why?? When all they would have to do is weld a small pipe to the exhaust (at the right angle and depth) run the breather tube to that and the benefits would be cleaner bottom, lower crankcase pressure thus less leaks, less oil consumption and a slight but noticeable increase in power. Prior to doing so myself I was skeptical of some radical claims of doing so but I knew there was a reason for positive crankcase ventilation and what the hec its experimental right!! My RV4 had a brand new 180hp leakcoming and after I ran the breather to the exhausts the leaks ended and I notice a slight gain in power. So I thought I would do the same with my Acrosport 1 with its tube ran all the way to the back of the plane and I was sure the benefits would be greater and they were. I had over 50 RPM increase at full throttle during a static run up. And no leaks!! Matter of fact the plane just went coast to coast and did not need any oil. My latest plane with Angle valve 360 used to spew oil all over the bottom and the guy selling it to me told me that when I bought it and it did. For on the trip home from Texas the bottom was very oily and needed a quart in just 4 hours. So I did the same thing with it and since then my front seal has not leaked anything and my accessory case is far cleaner as is the bottom. I still get some oil but about a tenth of what I used to and in 25 hours I only used one quart. I have a constant speed prop on this one and so it is a little harder to measure but it feels a little stronger. Anyway it seems the benefits are worth looking into. Now I have not heard of or if there has been any problems and as with anything do some research noting what others experienced and the best way to set it up. I am just telling you about my experience.

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rv8iator



Joined: 11 Apr 2006
Posts: 144
Location: Newberg, OR

PostPosted: Thu Sep 25, 2008 5:18 am    Post subject: Oil leak Reply with quote

Have you pictures of the vent to exhaust configuration that you can share. Your description refers to the
'right angle and depth", we all would like to know the details. I for one am interested in keeping the bottom side clean and am installing an angle valve IO-360 in my RV-8.

Thanks!

Chris Stone
RV-8
Newberg, OR
--


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bluesidedown



Joined: 30 May 2008
Posts: 9
Location: Charlotte

PostPosted: Sat Sep 27, 2008 4:41 am    Post subject: Re: Oil leak Reply with quote

Chris,
I would be glad to help but the “right angle” is relative to your installation. The goal though is simple; you want to create at the very least a neutral pressure effect and optimally a little negative pressure for positive crankcase ventilation. What I did for mine was to find a spot on one of the exhaust tubes that is relatively close to the end but free of interference from engine and airframe and not so close the oil doesn’t get a chance to burn. I cut a hole in it and then fitted the tube to fit at about a 45 degree angle back and flush with the inside of the exhaust tube gound to fit the curvature. Now some have shown to extend the tube into the exhaust to create a greater effect. I believe with a single tube that would cause restrictions, but with the 4 into 1 collector you could probably get by with it. I really wish I had a dyno an extra engine and some vacuum gauges to put it to science, but I don’t.

Like anything getting close to or into the exhaust there is the risk of fire. So one should be careful to have enough tube coming out of the exhaust (about 3 to 4 inches depending on airflow) to keep the heat from burning the breather tube and you should replace the breather tube with high temp hose. I used the blue hose from AC spruce and so far no discoloration or sign of stress, so I guess it is OK.

I hope that helps. Summit racing and other race shops sell kits to do such a thing and one I found had a screw in weldment which I used on the acrosport. But I did grind off some of the screw in tube to keep it from protruding too much into the exhaust pipe. SO it might be worth looking into too.


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chaskuss(at)yahoo.com
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PostPosted: Sat Sep 27, 2008 6:04 am    Post subject: Oil leak Reply with quote

--- On Sat, 9/27/08, bluesidedown <mbick(at)carolina.rr.com> wrote:

Quote:
From: bluesidedown <mbick(at)carolina.rr.com>
Subject: Re: Oil leak
To: rv-list(at)matronics.com
Date: Saturday, September 27, 2008, 8:41 AM

<mbick(at)carolina.rr.com>

snipped

Quote:
Summit racing and other race shops sell
kits to do such a thing and one I found had a screw in
weldment which I used on the Acrosport. But I did grind off
some of the screw in tube to keep it from protruding too
much into the exhaust pipe. SO it might be worth looking
into too.
snipped


Bluesidedown,
I checked the Summit site. However, it is so vast I am having trouble locating the kit you mentioned above. Two questions:

#1 What is the proper name of this kit?

#2 Is it found it the EXHAUST section or the BREATHER section?

Charlie Kuss


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rv8iator



Joined: 11 Apr 2006
Posts: 144
Location: Newberg, OR

PostPosted: Mon Sep 29, 2008 9:37 am    Post subject: Oil leak Reply with quote

Thanks for the further explination. Have you had any problem with the breather coking up from the heat of the exhaust? How far upstream is the breather intersection from the end of the exhaust outlet?

Thanks,
Chris Stone
RV-8
Newberg, OR
Quote:



Chris,
I would be glad to help but the “right angle” is relative to your installation. The goal though is simple; you want to create at the very least a neutral pressure effect and optimally a little negative pressure for positive crankcase ventilation. What I did for mine was to find a spot on one of the exhaust tubes that is relatively close to the end but free of interference from engine and airframe and not so close the oil doesn’t get a chance to burn. I cut a hole in it and then fitted the tube to fit at about a 45 degree angle back and flush with the inside of the exhaust tube gound to fit the curvature. Now some have shown to extend the tube into the exhaust to create a greater effect. I believe with a single tube that would cause restrictions, but with the 4 into 1 collector you could probably get by with it. I really wish I had a dyno an extra engine and some vacuum gauges to put it to science, but I don’t.

Like anything getting close to or into the exhaust there is the risk of fire. So one should be careful to have enough tube coming out of the exhaust (about 3 to 4 inches depending on airflow) to keep the heat from burning the breather tube and you should replace the breather tube with high temp hose. I used the blue hose from AC spruce and so far no discoloration or sign of stress, so I guess it is OK.

I hope that helps. Summit racing and other race shops sell kits to do such a thing and one I found had a screw in weldment which I used on the acrosport. But I did grind off some of the screw in tube to keep it from protruding too much into the exhaust pipe. SO it might be worth looking into too.


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 6418#206418




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PostPosted: Mon Sep 29, 2008 12:47 pm    Post subject: Oil leak Reply with quote

In a message dated 9/29/2008 1:39:25 P.M. Eastern Daylight Time, rv8iator(at)earthlink.net writes:
Quote:
Like anything getting close to or into the exhaust there is the risk of fire. So one should be careful to have enough tube coming out of the exhaust (about 3 to 4 inches depending on airflow) to keep the heat from burning the breather tube and you should replace the breather tube with high temp hose. I used the blue hose from AC spruce and so far no discoloration or sign of stress, so I guess it is OK.


Crankcase ventilation systems have their down side. I experimented a lot with these back in the 70's on air cooled VW engines and I did, in fact, have a dynamometer to run these systems on. There was a theory that by putting a vacuum on the crankcase, and thus on the back side of the pistons, you would have that much more pressure "offset" on the top of the pistons to translate into power. It's nonsense if you think about it but I tried it anyway (no power to be seen). By placing the tube at the junction of a 4 into 1 exhaust you would be at the point of maximum venturi. Let me tell you; when done correctly at least that part works. At higher RPM the vacuum is tremendous! So much so that the engine constantly inhaled valve cover gaskets (a pretty big down side). The plus side is that NO oil leaks out while its running.
The danger here is that you should have a flame arrestor in the crank vent tubing just like cars used to have in the air cleaner to valve cover tube back in the 60's. With the right amount of gas diluted in your oil a backfire could potentially ruin your day.

Jim

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bluesidedown



Joined: 30 May 2008
Posts: 9
Location: Charlotte

PostPosted: Sun Oct 05, 2008 4:50 am    Post subject: Re: Oil leak Reply with quote

I agree everything has its down side. Just like running the breather tube through a oil separator then all the way back through the plane creating restriction. I don't agree that positive crankcase pressure won't help the overall performance if done right and in lieu of a restricted system. The help with the VW system may not be as much considering the volume of the crankcase as compared to the piston size or the tighter tolerances; I can't really say, I wasn't there. But when we used to run buggys down at Flat River we all had breathers run into the exhaust otherwise you would have oil all over and I won't go into all the other positives since that was 20 years ago and I haven't built a VW engine since. So my knowledge of specifics are limited. I will tell you that you could not run as high of compression and rpm as we were without one. On an auto a simple test of the PVC was to pinch the line and there was usually a 50 rpm drop. Now it is a little different but the concept is the same.

Another thing to consider is that the oil will be less contaminated and water vapor is being positively expelled. There are a few kits to do so and the Moroso kit has a check valve for those worried about a backfire. http://www.streetperformance.com/part/moroso/positive-crankcase-ventilation/391844-25900.html


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PostPosted: Sun Oct 05, 2008 7:56 am    Post subject: Oil leak Reply with quote

In a message dated 10/5/2008 8:53:27 A.M. Eastern Daylight Time, mbick(at)carolina.rr.com writes:
Quote:
I don't agree that positive crankcase pressure won't help the overall performance if done right and in lieu of a restricted system.


Show me "unaltered" dynamometer numbers, then I'll believe. Otherwise; fantasy.

Jim

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