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Annual inspection

 
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craig.nelson(at)heraeus.c
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PostPosted: Sat Nov 08, 2008 7:38 pm    Post subject: Annual inspection Reply with quote

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I have been involved in my annual inspection. Removed the cowling and
found a lose cht bolt and a wire lom nut had come off. I have had some
trouble with the EIS. My tach was working intermintaly and the cht that
was irregular was deffinatly the blot that had worked lose. The tack
problem was where I had made a solder connection at a plastic conector
plug. it vibrated till the wire workhardned and brke lose. The shrink
tubing held the ends together that's why the intermint operation.Decided
to do something drastic B4 I started you can see the results in the
photos. B flying next week
Uncle craig
MKIIIEX 912ULS


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slyck(at)frontiernet.net
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PostPosted: Sun Nov 09, 2008 6:30 am    Post subject: Annual inspection Reply with quote

Nice workmanship Craig. You make this builder feel like a lazy bum.
As far as things coming loose, if it can, it will.
BB
MkIII, tucked away for the season.

On 8, Nov 2008, at 10:37 PM, Nelson, Craig wrote:

Quote:
<<DSC_1331.JPG>> <<DSC_1333.JPG>> <<DSC_1335.JPG>>
<<DSC_1347.JPG>> <<DSC_1348.JPG>> <<DSC_1350.JPG>>
<<DSC_1352.JPG>> <<DSC_1355.JPG>> <<DSC_1367.JPG>>
I have been involved in my annual inspection. Removed the cowling and
found a lose cht bolt and a wire lom nut had come off. I have had some
trouble with the EIS. My tach was working intermintaly and the cht
that
was irregular was deffinatly the blot that had worked lose. The tack
problem was where I had made a solder connection at a plastic conector
plug. it vibrated till the wire workhardned and brke lose. The shrink
tubing held the ends together that's why the intermint
operation.Decided
to do something drastic B4 I started you can see the results in the
photos. B flying next week
Uncle craig
MKIIIEX 912ULS
<DSC_1331.JPG><DSC_1333.JPG><DSC_1335.JPG><DSC_1347.JPG><DSC_1348.JPG>
<DSC_1350.JPG><DSC_1352.JPG><DSC_1355.JPG><DSC_1367.JPG>


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jbhart(at)onlyinternet.ne
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PostPosted: Sun Nov 09, 2008 7:29 am    Post subject: Annual inspection Reply with quote

At 10:37 PM 11/8/08 -0500, you wrote:

Quote:
Attachment Converted: "c:\eudora\attach\DSC_1331.JPG"

Attachment Converted: "c:\eudora\attach\DSC_1333.JPG"

Attachment Converted: "c:\eudora\attach\DSC_1335.JPG"


Craig,

I used a similar electrical connector system on the Victor 1+. I found that
if one does not closely control the wire flex next to the connector, they
will, in time, vibrate in two. You may want to consider laying a soft piece
of tubing across and above the wires to keep them vibrating relative to the
connector.

Jack B. Hart FF004
Winchester, IN


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slyck(at)frontiernet.net
Guest





PostPosted: Sun Nov 09, 2008 8:22 am    Post subject: Annual inspection Reply with quote

I like to collar the joint with shrink tube. Looks nice, is
waterproof, and reduces flex.
BB

On 9, Nov 2008, at 11:27 AM, Jack B. Hart wrote:

Quote:

<jbhart(at)onlyinternet.net>

At 10:37 PM 11/8/08 -0500, you wrote:

> Attachment Converted: "c:\eudora\attach\DSC_1331.JPG"
>
> Attachment Converted: "c:\eudora\attach\DSC_1333.JPG"
>
> Attachment Converted: "c:\eudora\attach\DSC_1335.JPG"
>

Craig,

I used a similar electrical connector system on the Victor 1+. I
found that
if one does not closely control the wire flex next to the
connector, they
will, in time, vibrate in two. You may want to consider laying a
soft piece
of tubing across and above the wires to keep them vibrating
relative to the
connector.

Jack B. Hart FF004
Winchester, IN


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NeilsenRM(at)comcast.net
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PostPosted: Tue Nov 11, 2008 10:17 am    Post subject: Annual inspection Reply with quote

Craig/all

Seems like I had heard that you shouldn't solder wires on airplanes due to
that very problem. What do you guys think?

I used only crimp connectors in my plane. You also need to support the wires
as much as possible to keep them from moving and breaking.

Rick Neilsen
Redrive VW powered MKIIIC
---


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slyck(at)frontiernet.net
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PostPosted: Tue Nov 11, 2008 11:41 am    Post subject: Annual inspection Reply with quote

agreed, I use only crimp. My weak spot is the push-on flag
connectors on my ignition module.
I bought the best ones I could find.
ok so far.
BB

On 11, Nov 2008, at 1:14 PM, Richard & Martha Neilsen wrote:

[quote]
<NeilsenRM(at)comcast.net>

Craig/all

Seems like I had heard that you shouldn't solder wires on airplanes
due to that very problem. What do you guys think?

I used only crimp connectors in my plane. You also need to support
the wires as much as possible to keep them from moving and breaking.

Rick Neilsen
Redrive VW powered MKIIIC
---


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Nov 11, 2008 9:31 pm    Post subject: Annual inspection Reply with quote

Decided
to do something drastic B4 I started you can see the results in the
photos. B flying next week
Uncle craig
MKIIIEX 912ULS

Uncle Craig:

Looks good!

Will it fly?

When is Milo getting into the air?

Kolb "Flyin" at MV 2009 will be here before you know it.

john h
mkIII
Nellis AFB, NV


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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craig.nelson(at)heraeus.c
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PostPosted: Wed Nov 12, 2008 7:11 pm    Post subject: Annual inspection Reply with quote

John good to see you back where u been? U at nellis? Been doing some fun
flying. Yaw it fly's believe it or not-- ha-ha-- I have shamed milow
into working on his plane. it has been hours away from engine start for
3 years. After he came over the other day and saw my RDAC installation
and knew I spent only one day with 3 times the connections I shamed him
to work on the fire star. he has actually made the brackets for his RDAC
and installed them. he is almost done with the bracket to hold the
rectifier. I told him I would help him with the wire crimps and heat
shrink tubing.thats about all he is lacking. I feel my plane is built
ok, but tim is really fanatical about his. He has helped me and any
mistake on mine he learned from it and made his with no errors.. when I
help milow.. if I leave a finger print on it he freaks out,,, it is
immaculate. He allowed me to help him bleed the brakes and I spilled a
few drops of fluid on the floor I have yet to hear the end of it. Not to
mention I tipped his cordless drill over and scratched the drill......
Hopefully we will start his engine on thanksgiving.
Do not archive
Uncle craig
john h
mkIII
Nellis AFB, NV


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Nov 12, 2008 7:42 pm    Post subject: Annual inspection Reply with quote

> Hopefully we will start his engine on thanksgiving.
Quote:
Do not archive
Uncle craig

Craig:

That is good news.

Start making plans for MV 2009.

Be here before we know it.

john h
mkIII


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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