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fixed my screw up

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Jimmy Young

Joined: 24 Nov 2007
Posts: 182
Location: Missouri City, TX

Posted: Fri Dec 05, 2008 9:12 am Post subject: fixed my screw up

Broke my plane in September with a hard landing. Sheared off the left  

gearleg socket where the aluminum gearleg ends. Got the welding done  

at an FAA Repair Station shop because I have no welding experience at  

all. I did everything else with a little help on painting from my  

local flying buddies. Finished it over Thanksgiving weekend. It turned  

out nice, big thanks to Danny Still in Angleton TX for teaching me to  

finish paint. Here are some pics:



Jimmy Young

FS II,  Generac Powered

Bailes Field, Angleton, TX

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_________________
Jimmy Young
Missouri City, TX
Kolb FS II/HKS 700

John Hauck

Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

Posted: Fri Dec 05, 2008 5:31 pm Post subject: fixed my screw up

Sheared off the left

 	  Quote: 	
		   gearleg socket where the aluminum gearleg ends.  >

 Jimmy Young


	




Jimmy:



I did that in 1988 to my FS.



During the repairs, we developed 4130 gear legs, extending them all the way 

in the socket until they bottomed out at the intersection of the two 

sockets.  Never had another gear leg shear the socket again, although there 

have been many hard landings since then.



Old Kolb designed the system that way.  It saved weight and material.  It 

also created a weak gear leg socket.



john h

Monahans, Texas (West Texas oil fields, where the pumps are pumping.)

_________________
John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama

Jimmy Young

Joined: 24 Nov 2007
Posts: 182
Location: Missouri City, TX

Posted: Sat Dec 06, 2008 4:00 am Post subject: fixed my screw up

John H wrote:



 	  Quote: 	
		  >>During the repairs, we developed 4130 gear legs, extending them all the way 

in the socket until they bottomed out at the intersection of the two 

sockets.  Never had another gear leg shear the socket again<<John,I have read most of the archives on the 4130 gearleg topic. I also read Larry Cottrell's posts along the same subject. Since I already had one brand new alum leg, I just ordered one more to save a little time.Changing out to 4130 gearlegs may be the next project in line right behind building an enclosed canopy. I've missed 3 months of the best flying weather here in the Houston area, and those open sides get pretty chilly.I did get another photo taken outside I wanted to share. I know no one is more interested than me in it, but sorry,  I feel like a proud papa showing pictures of his new baby!Jimmy YFS II, Angleton TX   [img]cid:34AF4C72-7A8A-4590-951E-62DFFA9522B6(at)hsd1.tx.comcast.net.[/img]

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Jimmy Young
Missouri City, TX
Kolb FS II/HKS 700

slyck(at)frontiernet.net
Guest

Posted: Sat Dec 06, 2008 7:28 am Post subject: fixed my screw up

Jimmy, I think it looks great.  Doing a nice job yields pride of ownership that an "out of the box"owner will never have.  Let us know what you think of those fat tires after flying it for a while.

BB

MkIII, suzuki G10



On 6, Dec 2008, at 6:58 AM, Jimmy Young wrote:

 	  Quote: 	
		  John H wrote:



 	  Quote: 	
		  >>During the repairs, we developed 4130 gear legs, extending them all the way 

in the socket until they bottomed out at the intersection of the two 

sockets.  Never had another gear leg shear the socket again<<John,I have read most of the archives on the 4130 gearleg topic. I also read Larry Cottrell's posts along the same subject. Since I already had one brand new alum leg, I just ordered one more to save a little time.Changing out to 4130 gearlegs may be the next project in line right behind building an enclosed canopy. I've missed 3 months of the best flying weather here in the Houston area, and those open sides get pretty chilly.I did get another photo taken outside I wanted to share. I know no one is more interested than me in it, but sorry,  I feel like a proud papa showing pictures of his new baby!Jimmy YFS II, Angleton TX   <DSCN0393.jpg>   	


	


 [quote][b]

John Hauck

Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

Posted: Sat Dec 06, 2008 11:07 am Post subject: fixed my screw up

Jimmy Y:

  

 I don't think I did a very good job of explaining  my most important point of my last msg.  Old Kold designed the gear legs to  end at the midpoint of the socket, the weakest point of the socket.  That  is why it sheared when you landed a little hard.

  

 Didn't take rocket science to figure out pushing  the leg all the way into the socket until it bottomed out would spread the load  through out the entire socket, instead of concentrating it at the midpoint which  is weakest.  Acts like a shear.

  

 john h

 Vernon, Tx

 [quote]    

    	  Quote: 	
		  I have read most of the archives on the 4130 gearleg topic. I also read Larry Cottrell's posts along the same subject. Since I already had one brand new alum leg, I just ordered one more to save a little time. Jimmy Y 	


[b]

_________________
John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama

williamtsullivan(at)att.n
Guest

Posted: Sat Dec 06, 2008 11:50 am Post subject: Fixed my screw up

Jimmy- Looks great, but how hard did you hit?  Any other damage?  My right leg bent back, but the bend ended at the entry point of the "Y".  No damage to the steel "Y".  I have the old 1" aluminum legs, and I tried to remove the aluminum bushing.  I will probably have to drill or ream it out.

  

                                           Bill Sullivan

                                           Windsor Locks, Ct.

 [quote][b]

HShack(at)aol.com
Guest

Posted: Sat Dec 06, 2008 2:32 pm Post subject: fixed my screw up

I made a post about 3 yrs. ago about this same thing.  Fortunately,  the socket broke after taxiing about 30 ft. from the hangar.  The other  socket was almost broken, also.  I bought a new cage instead of welding  [glad I did 'cause I got the new style stick].

  

 If you have a FSII kitted before '97 [maybe even later than that], then you  may have the short gear legs & are headed for a major repair if you don't  replace with the longer ones.

  

 Howard  Shackleford

FS II

SC   

  In a message dated 12/6/2008 2:08:27 P.M. Eastern Standard Time,  jhauck(at)elmore.rr.com writes:

  	  Quote: 	
		  Old Kold    designed the gear legs to end at the midpoint of the socket, the weakest point    of the socket.  That is why it sheared when you landed a little    hard 	






Make your life easier with all your friends, email, and favorite sites ianity&ncid=emlcntaolcom00000010">Try it now.

  [quote][b]

HShack(at)aol.com
Guest

Posted: Sat Dec 06, 2008 2:37 pm Post subject: fixed my screw up

I never had a hard landing;  it was just metal fatigue from maybe 1500  landings.

  

 Howard  Shackleford

FS II

SC   

  In a message dated 12/6/2008 5:32:45 P.M. Eastern Standard Time,  HShack(at)aol.com writes:

  	  Quote: 	
		      	  Quote: 	
		  Old      Kold designed the gear legs to end at the midpoint of the socket, the      weakest point of the socket.  That is why it sheared when you landed a      little  hard 	
	






Make your life easier with all your friends, email, anp&icid=aolcom40vanity&ncid=emlcntaolcom00000010">Try it now.

  [quote][b]

Jimmy Young

Joined: 24 Nov 2007
Posts: 182
Location: Missouri City, TX

Posted: Sat Dec 06, 2008 4:01 pm Post subject: fixed my screw up

 	  Quote: 	
		  Bill Sullivan wrote:>>Jimmy- Looks great, but how hard did you hit?- Any other damage?<<Bill,I hit pretty darn hard. Didn't knock the breath out of me or anything, but I think I was at least 15' over the runway, maybe even more, when I stalled it. Dropped like a rock. I've already beat myself up over all the things I did wrong and what I should have done. I accepted the fact that it's time to get her fixed and lucky I didn't get hurt.No other damage other than I knocked the strobe light off the left wingtip. I hope you are recovering well from your mishap, best wishes to you.I flew the plane today for the first time in 3 months. I was a bit apprehensive during preflight, really took my time and did a triple check of everything. It was a thrill to take off and fly again,  and once I was up about 500', my apprehension turned to the pleasure that flying these great planes is. The plane handled superb, just like it always has. I got in 2.5 hours of flight and 10 landings with perfect flying weather, 60-65 deg. and 5 mph winds.I had put on new wing strut fairings, and I guess I should have riveted them with the tube set to the very front of the fairing instead of right down the middle. I was a good 20 miles from home I suddenly noticed my right side fairing violently fluttering. I grabbed it with my right hand and flew back to the airport holding it the whole way, and found that both fairings had worked their way free of the rivet heads. I just took them off and flew without them. I really didn't notice any change either, but I only cruise about 50 - 55 mph. I'm thinking about putting on my old smaller tires in place of the tundra tires I have. I think they slow me down more than anything else. It was so nice to be back in the air flying, can't wait to go back tomorrow morning and enjoy what should be more great aviating weather.Howard Shackleford wrote:>> If you have a FSII kitted before '97 [maybe even later than that], then you  >>Jimmy- Looks great, but how hard did you hit?- Any other damage?<< 	
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_________________
Jimmy Young
Missouri City, TX
Kolb FS II/HKS 700

lcottrell

Joined: 29 May 2006
Posts: 1494
Location: Jordan Valley, Or

Posted: Sat Dec 06, 2008 9:31 pm Post subject: fixed my screw up

[quote] ---

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