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Propeller pitch

 
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icrashrc



Joined: 16 Mar 2006
Posts: 247
Location: Mishawaka, In

PostPosted: Sun Dec 21, 2008 8:06 pm    Post subject: Propeller pitch Reply with quote

Getting the pitch set exactly the same on all prop blades is very important. Here's how Paul and I did it.

http://ill-eagleaviation.com/prop_laser.htm


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Jean Pillaudin



Joined: 30 Oct 2008
Posts: 26
Location: France

PostPosted: Mon Dec 22, 2008 1:54 am    Post subject: Propeller pitch Reply with quote

Hi Scott,

Very good idea you have!

Be carefull to not turn your laser in his support between two blade, because the optic axe of the laser is not the axe of this small tube. If you take care of that you'll have a very precise method.

I use this kind of laser stuff to collimate my newton telescope (To align properly the primary mirror with the secondary) and I have to firmly fix the tube in the support to avoid any kind of alignment error.

Thank's for sharing this with us !

Good construction.

Jean

2008/12/22 icrashrc <icrashrc(at)aol.com (icrashrc(at)aol.com)>
[quote] --> Kolb-List message posted by: "icrashrc" <icrashrc(at)aol.com (icrashrc(at)aol.com)>

Getting the pitch set exactly the same on all prop blades is very important. Here's how Paul and I did it.

http://ill-eagleaviation.com/prop_laser.htm

--------
Scott

www.ill-EagleAviation.com

do not archive




Read this topic online here:

[url=http://forums.matronics.com/viewtopic.php?p 20484#220484]http://forums.matronics.com/viewtopic.php?p 20484#220484[/url]










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icrashrc



Joined: 16 Mar 2006
Posts: 247
Location: Mishawaka, In

PostPosted: Mon Dec 22, 2008 2:01 am    Post subject: Re: Propeller pitch Reply with quote

The laser is fixed. It can"t rotate in the mount. Other wise yes, there could [would] be issues with the optical center of the laser.

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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Mon Dec 22, 2008 6:12 am    Post subject: Propeller pitch Reply with quote

Quote:
Getting the pitch set exactly the same on all prop blades is very
important. Here's how Paul and I did it.
> --------

Quote:
Scott


Hi Scott:

Looks like a good idea.

I have always set pitch on my Warp Drives with their protractor. However,
there is always a little bit of chance to not get each of the three blades
set exactly alike. It does make a lot of difference if all three blades are
set identically.

I'd like to have a set up like that, something you could hang on the blade,
after leveling of course, and be able to set all three blades the same
without fear of not having the laser pointer in the same position.

john h - 22F, up from 21F when I got up a few minutes ago.
mkIII


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hauck's holler
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robcannon



Joined: 22 Jun 2008
Posts: 39
Location: British Columbia

PostPosted: Mon Dec 22, 2008 7:05 am    Post subject: Re: Propeller pitch Reply with quote

I used a digital level. Not quite as cheap (except I borrowed mine), but is very simple, and accurate as well. You can buy digital angle finders fairly inexpensively, and they would also work well. To find the pitch there is no need to level the plane for and aft (relatively level sideways is nice). Take a reading off the prop flange, then just subtract (or add) this from the reading you take off the blades. (clamp the level to the blades with a quick clamp) To do quick, accurate adjustments you also need some way of getting the snug blades to move micro amounts. A one by four ( piece of wood ) about 30 inches long, with your prop airfoil hole cut in it works great.
When setting up my hks four blade powerfin, I did so many prop changes, I got it down to about 3 minutes !
cheers, Rob Cannon


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NeilsenRM(at)comcast.net
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PostPosted: Mon Dec 22, 2008 8:01 am    Post subject: Propeller pitch Reply with quote

Rob

I used to use the laser method on my Powerfin prop but I found that the
factory method using the dowel pin and feeler gages worked more accurately
and is quicker. Another benefit is that I can tweak the pitch in very small
increments (much less than one degree). I also use a 2x4 with the blade
cutout for moving the blades.

When you use a laser or even a digital protractor there are so many
variables that can introduce uneven pitches between blades. I also had a
fixture I would rest on the wing to hold the leading edge of the prop in the
same exact rotation to reduce the inaccuracy between blades when using a
laser.

Rick Neilsen
Redrive VW powered MKIIIC

---


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icrashrc



Joined: 16 Mar 2006
Posts: 247
Location: Mishawaka, In

PostPosted: Mon Dec 22, 2008 10:23 pm    Post subject: Re: Propeller pitch Reply with quote

Rick,

I'm not sure where you were getting your inaccuracies from but our method was very repeatable. To within 1/32" of pitch over a distance of more than 5 feet. That works out under .03 degrees of variance. Things to keep in mind. The plane needs to be on blocks so that it is in the exact same position from one blade to the next. The laser needs to be in the exact same place on each blade. The only way i know of doing that is with a fixture. Hence the fiberglass fixture. And obviously each blade needs to be in the same position, rotation wise or it all falls apart rather quickly. Measuring up from the floor to a small mark on the glass fixture worked well for us.

I've not seen the Powerfin method but it may very well be better. I have seen the Warp protractor and was not impressed.


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www.ill-EagleAviation.com

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icrashrc



Joined: 16 Mar 2006
Posts: 247
Location: Mishawaka, In

PostPosted: Mon Dec 22, 2008 10:26 pm    Post subject: Re: Propeller pitch Reply with quote

John,

If you want to borrow ours you're more than welcome. If you would rather have one of you own i can probably find the time to make one up. Email me direct and we'll figure something out.

John Hauck wrote:
Quote:
Getting the pitch set exactly the same on all prop blades is very
important. Here's how Paul and I did it.
> --------

Quote:
Scott



Hi Scott:

Looks like a good idea.

I have always set pitch on my Warp Drives with their protractor. However,
there is always a little bit of chance to not get each of the three blades
set exactly alike. It does make a lot of difference if all three blades are
set identically.

I'd like to have a set up like that, something you could hang on the blade,
after leveling of course, and be able to set all three blades the same
without fear of not having the laser pointer in the same position.

john h - 22F, up from 21F when I got up a few minutes ago.
mkIII


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slyck(at)frontiernet.net
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PostPosted: Tue Dec 23, 2008 6:29 am    Post subject: Propeller pitch Reply with quote

I like your method. For a quickie fixture how about covering the
blade end with saran wrap,
bondo over that and bury an attach point for the laser in the
bondo ????
BB

On 23, Dec 2008, at 1:23 AM, icrashrc wrote:

Quote:


Rick,

I'm not sure where you were getting your inaccuracies from but our
method was very repeatable. To within 1/32" of pitch over a
distance of more than 5 feet. That works out under .03 degrees of
variance. Things to keep in mind. The plane needs to be on blocks
so that it is in the exact same position from one blade to the
next. The laser needs to be in the exact same place on each blade.
The only way i know of doing that is with a fixture. Hence the
fiberglass fixture. And obviously each blade needs to be in the
same position, rotation wise or it all falls apart rather quickly.
Measuring up from the floor to a small mark on the glass fixture
worked well for us.

I've not seen the Powerfin method but it may very well be better. I
have seen the Warp protractor and was not impressed.

--------
Scott

www.ill-EagleAviation.com

do not archive


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 20687#220687




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aslsa.rng(at)gmail.com
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PostPosted: Tue Dec 23, 2008 8:55 am    Post subject: Propeller pitch Reply with quote

Why not put small mirrors on the propeller blades and mount the laser on the wall. When the blade is in position and the pitch is correct, the reflected beam hits the same spot. Works just as well, little mirrors are still cheaper to buy than lasers, and no fixturing is required.

Rick

On Tue, Dec 23, 2008 at 8:27 AM, robert bean <slyck(at)frontiernet.net (slyck(at)frontiernet.net)> wrote:
[quote] --> Kolb-List message posted by: robert bean <slyck(at)frontiernet.net (slyck(at)frontiernet.net)>

I like your method. For a quickie fixture how about covering the blade end with saran wrap,
bondo over that and bury an attach point for the laser in the bondo ????
BB

On 23, Dec 2008, at 1:23 AM, icrashrc wrote:

Quote:
--> Kolb-List message posted by: "icrashrc" <icrashrc(at)aol.com (icrashrc(at)aol.com)>

Rick,

I'm not sure where you were getting your inaccuracies from but our method was very repeatable. To within 1/32" of pitch over a distance of more than 5 feet. That works out under .03 degrees of variance. Things to keep in mind. The plane needs to be on blocks so that it is in the exact same position from one blade to the next. The laser needs to be in the exact same place on each blade. The only way i know of doing that is with a fixture. Hence the fiberglass fixture. And obviously each blade needs to be in the same position, rotation wise or it all falls apart rather quickly. Measuring up from the floor to a small mark on the glass fixture worked well for us.

I've not seen the Powerfin method but it may very well be better. I have seen the Warp protractor and was not impressed.

--------
Scott

www.ill-EagleAviation.com

do not archive




Read this topic online here:

[url=http://forums.matronics.com/viewtopic.php?p 20687#220687]http://forums.matronics.com/viewtopic.php?p 20687#220687[/url]















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NeilsenRM(at)comcast.net
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PostPosted: Tue Dec 23, 2008 9:15 am    Post subject: Propeller pitch Reply with quote

Scott

The inaccuracies can come from any movement of the airplane. This can be
caused by wind or any touching of the airplane during and between blade
adjustments. Also any variation in blade position and placement of the laser
on the blade. I used to aim the laser at my flaps to eliminate the plane
movement issue. I thought that this was more accurate than the factory
method but the prop runs smoother now using the factory method.

Powerfin has a indexing hole which is drilled in the blade root at the
factory for a dowel pin that we use to measure clearance in a adjustment
window. A .020 change with feeler gages equates to 1 degree pitch change.

Rick Neilsen
Redrive VW powered MKIIIC
---


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herbgh(at)nctc.com
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PostPosted: Tue Dec 23, 2008 10:56 am    Post subject: Propeller pitch Reply with quote

He Powerfin method uses feeler gauges and a rod passed through a slot
in the hub into a hole drilled through the prop. The feeler gauge is
placed between the rod and the hub as I recall? Herb

At 12:23 AM 12/23/2008, you wrote:
Quote:


Rick,

I'm not sure where you were getting your inaccuracies from but our
method was very repeatable. To within 1/32" of pitch over a distance
of more than 5 feet. That works out under .03 degrees of variance.
Things to keep in mind. The plane needs to be on blocks so that it
is in the exact same position from one blade to the next. The laser
needs to be in the exact same place on each blade. The only way i
know of doing that is with a fixture. Hence the fiberglass fixture.
And obviously each blade needs to be in the same position, rotation
wise or it all falls apart rather quickly. Measuring up from the
floor to a small mark on the glass fixture worked well for us.

I've not seen the Powerfin method but it may very well be better. I
have seen the Warp protractor and was not impressed.

--------
Scott

www.ill-EagleAviation.com

do not archive


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 20687#220687



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