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Weak 701 Nose Gear?

 
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lgold(at)quantum-associat
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PostPosted: Mon Mar 30, 2009 11:55 am    Post subject: Weak 701 Nose Gear? Reply with quote

Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing, causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing, which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed, and the bottom cowling
was damaged. The prop, and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a, admittedly "hard", short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us, I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les


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arno7452(at)bellsouth.net
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PostPosted: Mon Mar 30, 2009 12:20 pm    Post subject: Weak 701 Nose Gear? Reply with quote

I too have made some hard landings in my CH701. I would think that if the
main gear properly touched down first, the nose gear would at worst case be
jammed vertically.

These two photos look like the nose gear hit first. Looks like the plane
was in a nose down attitude and just bent the tube. Since the axle was also
bent, that must have been a hard strike.

Just my thoughts.
Ken

do not archive

---


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rvickski(at)yahoo.com
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PostPosted: Mon Mar 30, 2009 12:54 pm    Post subject: Weak 701 Nose Gear? Reply with quote

First I've heard of any problem, have been on the list for 5 years or better. More info is needed, such as what precisely does built to factory specs mean? The tube should have been 2" .065 wall 4130. Damage like that I would have suspected some sort of rupture in the tube. It is curious, I wonder if a substitution was made.

Roy Szarafinski
701 plans, 6 years and counting, with a heavy engine
Michigan USA

Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les


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craig(at)craigandjean.com
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PostPosted: Mon Mar 30, 2009 1:05 pm    Post subject: Weak 701 Nose Gear? Reply with quote

Any chance the front wheel bearing was tight or seized? She might inspect
the bearing. Just a guess.

-- Craig

--


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NYTerminat(at)aol.com
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PostPosted: Mon Mar 30, 2009 1:05 pm    Post subject: Weak 701 Nose Gear? Reply with quote

Les,
I can tell you that it was a very hard landing. Just look at the axle on the nose gear, it takes a lot to get that to bend. My guess is that it was either porpoised in and got out of control or it did not hit the mains first and hit the nose gear first.

Bob Spudis



In a message dated 3/30/2009 3:55:56 P.M. Eastern Daylight Time, lgold(at)quantum-associates.com writes:
Quote:
Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing, causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing, which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed, and the bottom cowling
was damaged. The prop, and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a, admittedly "hard", short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us, I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les



A Good Credit Score is 7001372437/aol?redir=http:%2F%2Fwww.freecreditreport.com%2Fpm%2Fdefault.aspx%3Fsc%3D668072%26hmpgID%3D62%26bcd%3DfebemailfooterNO62"> See yours in just 2 easy steps!
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petes15515(at)msn.com
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PostPosted: Mon Mar 30, 2009 1:29 pm    Post subject: Weak 701 Nose Gear? Reply with quote

Seems like a classic C hard C nosewheel first type landing. I've not heard of any other similar nosewheel problems with the 701.

[quote] From: lgold(at)quantum-associates.com
To: zenith701801-list(at)matronics.com
Subject: Weak 701 Nose Gear?
Date: Mon C 30 Mar 2009 12:51:55 -0700

Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing C causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing C which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed C and the bottom cowling
was damaged. The prop C and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a C admittedly "hard" C short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us C I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les
Windows Live Messenger makes it easier to stay in touch - learn how!
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john.marzulli(at)gmail.co
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PostPosted: Mon Mar 30, 2009 1:31 pm    Post subject: Weak 701 Nose Gear? Reply with quote

Wow. If anything this reinforces how stout the 701 is.

How do you repair that damage? You would need to build a new floor pan complete with the frame rails and probably a new firewall as well.


DO NOT ARCHIVE
Is it possible that this was caused by a stall with a break just before the mains hit?
John Marzulli

http://www.GenevieveMarzulli.org/
http://marzulli.smugmug.com/
http://701Builder.blogspot.com/
http://www.JohnMarzulli.net/


On Mon, Mar 30, 2009 at 12:51 PM, Les Goldner <lgold(at)quantum-associates.com (lgold(at)quantum-associates.com)> wrote:
[quote] Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing, causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing, which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed, and the bottom cowling
was damaged. The prop, and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a, admittedly "hard", short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us, I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les
[b]


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totsimbo(at)hotmail.com
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PostPosted: Mon Mar 30, 2009 1:48 pm    Post subject: Weak 701 Nose Gear? Reply with quote

To all C
recently had an event with a 701. Touched down on mains and when the nosewheel lowered in a light to moderate manner the aircraft started to veer to the left . Right foot had no effect and the rate of turn increased resulting in the left wheel lifting and the right wing leading edge slat contacting the ground

I was concerned that I may have applied right foot to the left rudder pedal on the other side which could be a danger with the peddals so close together C but wondered if that was the case why this had not happened before

We dicovered shortly after buying the aircraft that the nosewheel axel was bent and I am now tending to think that the veering off to the left was due to failure following a prevous incident or number of incidents.

Any thoughts or theories welcomed .Heck of a feeling when you put animput into the controls that you have done for many years and hours and have no response.

Tony

From: NYTerminat(at)aol.com
Date: Mon C 30 Mar 2009 16:56:36 -0400
Subject: Re: Weak 701 Nose Gear?
To: zenith701801-list(at)matronics.com

Les C
I can tell you that it was a very hard landing. Just look at the axle on the nose gear C it takes a lot to get that to bend. My guess is that it was either porpoised in and got out of control or it did not hit the mains first and hit the nose gear first.

Bob Spudis



In a message dated 3/30/2009 3:55:56 P.M. Eastern Daylight Time C lgold(at)quantum-associates.com writes:
Quote:
Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing C causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing C which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed C and the bottom cowling
was damaged. The prop C and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a C admittedly "hard" C short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us C I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les




A Good Credit Score is 7001372437/aol?redir=http:%2F%2Fwww.freecreditreport.com%2Fpm%2Fdefault.aspx%3Fsc%3D668072%26hmpgID%3D62%26bcd%3DfebemailfooterNO62"> See yours in just 2 easy steps!
Quote:


Quote:


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n801bh(at)netzero.com
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PostPosted: Mon Mar 30, 2009 3:22 pm    Post subject: Weak 701 Nose Gear? Reply with quote

I feel 99.99999999999% sure it didn't hit mains first.. There is more to this story then the pilot is admitting to.... My .02 cents worth..
do not archive


haaspowerair.com

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lrm(at)skyhawg.com
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PostPosted: Mon Mar 30, 2009 4:48 pm    Post subject: Weak 701 Nose Gear? Reply with quote

It bothered me when I built my 701 that the nose wheel axle was made of
thin wall 4130 tubing with nuts welded in each end. I threw it away and
built a new one out of solid solid stainless steel. A little more
weight, but so what!! It will not bend. Larry, N1345L

Tony Sim wrote:
Quote:
To all,

recently had an event with a 701. Touched down on mains and when the nosewheel lowered in a light to moderate manner the aircraft started to veer to the left . Right foot had no effect and the rate of turn increased resulting in the left wheel lifting and the right wing leading edge slat contacting the ground



I was concerned that I may have applied right foot to the left rudder pedal on the other side which could be a danger with the peddals so close together, but wondered if that was the case why this had not happened before



We dicovered shortly after buying the aircraft that the nosewheel axel was bent and I am now tending to think that the veering off to the left was due to failure following a prevous incident or number of incidents.



Any thoughts or theories welcomed . Heck of a feeling when you put an imput into the controls that you have done for many years and hours and have no response.



Tony



From: NYTerminat(at)aol.com
Date: Mon, 30 Mar 2009 16:56:36 -0400
Subject: Re: Weak 701 Nose Gear?
To: zenith701801-list(at)matronics.com



Les,
I can tell you that it was a very hard landing. Just look at the axle on the nose gear, it takes a lot to get that to bend. My guess is that it was either porpoised in and got out of control or it did not hit the mains first and hit the nose gear first.

Bob Spudis



In a message dated 3/30/2009 3:55:56 P.M. Eastern Daylight Time, lgold(at)quantum-associates.com writes:
Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing, causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing, which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed, and the bottom cowling
was damaged. The prop, and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a, admittedly "hard", short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us, I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les





A Good Credit Score is 7001372437/aol?redir=http:%2F%2Fwww.freecreditreport.com%2Fpm%2Fdefault.aspx%3Fsc%3D668072%26hmpgID%3D62%26bcd%3DfebemailfooterNO62"> See yours in just 2 easy steps!




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lgold(at)quantum-associat
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PostPosted: Mon Mar 30, 2009 4:52 pm    Post subject: Weak 701 Nose Gear? Reply with quote

I was told by both pilot and passenger that the mains did hit first and the plane was in a nose-high attitude when it touched down and that the main gear was not damaged.
Les

From: owner-zenith701801-list-server(at)matronics.com [mailto:owner-zenith701801-list-server(at)matronics.com] On Behalf Of n801bh(at)netzero.com
Sent: Monday, March 30, 2009 4:20 PM
To: zenith701801-list(at)matronics.com
Subject: Re: Weak 701 Nose Gear?


I feel 99.99999999999% sure it didn't hit mains first.. There is more to this story then the pilot is admitting to.... My .02 cents worth..
do not archive




haaspowerair.com

--------


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kmccune



Joined: 22 Sep 2007
Posts: 577
Location: Wisconsin, USA

PostPosted: Mon Mar 30, 2009 4:57 pm    Post subject: Re: Weak 701 Nose Gear? Reply with quote

Thats what I see as well.

Kevin

arno7452(at)bellsouth.net wrote:
I too have made some hard landings in my CH701. I would think that if the
main gear properly touched down first, the nose gear would at worst case be
jammed vertically.

These two photos look like the nose gear hit first. Looks like the plane
was in a nose down attitude and just bent the tube. Since the axle was also
bent, that must have been a hard strike.

Just my thoughts.
Ken

do not archive

---
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PostPosted: Mon Mar 30, 2009 5:06 pm    Post subject: Weak 701 Nose Gear? Reply with quote

Maybe the nose came down hard after the mains ( total stall with break the instant the mains hit, loss of elevator authority, ect )?

DO NOT ARCHIVE
John Marzulli

http://www.GenevieveMarzulli.org/
http://marzulli.smugmug.com/
http://701Builder.blogspot.com/
http://www.JohnMarzulli.net/


On Mon, Mar 30, 2009 at 5:50 PM, Les Goldner <lgold(at)quantum-associates.com (lgold(at)quantum-associates.com)> wrote:
[quote]
I was told by both pilot and passenger that the mains did hit first and the plane was in a nose-high attitude when it touched down and that the main gear was not damaged.
Les

From: owner-zenith701801-list-server(at)matronics.com (owner-zenith701801-list-server(at)matronics.com) [mailto:owner-zenith701801-list-server(at)matronics.com (owner-zenith701801-list-server(at)matronics.com)] On Behalf Of n801bh(at)netzero.com (n801bh(at)netzero.com)
Sent: Monday, March 30, 2009 4:20 PM
To: zenith701801-list(at)matronics.com (zenith701801-list(at)matronics.com)
Subject: Re: Weak 701 Nose Gear?



I feel 99.99999999999% sure it didn't hit mains first.. There is more to this story then the pilot is admitting to.... My .02 cents worth..
do not archive




haaspowerair.com

--------


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PostPosted: Mon Mar 30, 2009 7:22 pm    Post subject: Weak 701 Nose Gear? Reply with quote

The first thing I see is a severely bent axle. I am going to guess this happened before the leg itself failed. Joe Motis
WW Corvair
for the future 750

Do not archive

In a message dated 3/30/2009 12:55:56 P.M. Pacific Daylight Time, lgold(at)quantum-associates.com writes:
Quote:
Recently a learned about a new (~30 flight hours) 701 that had its nose gear
collapse on landing, causing considerable damage and was able to obtain two
pictures (see attached). The gear tube buckled and bent back just above the
lower bearing, which bent the lower bearing and firewall. The wheel bent
against the fus and deformed the lower structure behind the gear. The
radiator was pushed up into the exhaust and holed, and the bottom cowling
was damaged. The prop, and possibly the engine were also casualties of this
collapse. The wheel axle was bent up with the bolts holding the axle to the
fork still in place. The fork was bent and the tire pushed upward into the
fork so that the tire tread was cut by a bolt on the inside of the fork. The
upper gear tube and upper bearing did not appear to be affected.
I was able to find out that the plane was not overweight and the pilot and
passenger were not injured. The pilot said the plane was built to Zenith
specs. She was making a, admittedly "hard", short field landing on a paved
strip at a high angle of attack when it happened. The main gear touched
first and was not damaged.
Like most of us, I have made some awful hard landings in my 701 but have
been relieved to find little or no gear damage. Until I learned about this
failure I thought that 701 gear was very resilient. Now I am beginning to
wonder.
Have any of you seen or experienced a similar collapse or speculate as to
its cause?
Les

Feeling the pinch at the grocery store? Make dinner for $10 or less.
[quote][b]


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Brady



Joined: 26 May 2008
Posts: 182
Location: Poulsbo, WA

PostPosted: Tue Mar 31, 2009 9:44 pm    Post subject: Re: Weak 701 Nose Gear? Reply with quote

Gentlemen,
what about this scenario?

If the mains hit first; the front can still hit hard enough to bend the axle.
Once the axle is bent, with the weight on the wheel the wheel is jammed against the fork, (Nuts dig into the tire) and the tire can't turn.
Then the strut folds.

Maybe even the axle was bent over the course of several "hard landings"
and finally bent far enough to Jam the wheel?

That's my guess.


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b.carl@sympatico.ca



Joined: 20 May 2008
Posts: 77

PostPosted: Sat Apr 11, 2009 9:06 am    Post subject: Weak 701 Nose Gear? Reply with quote

Les.
I read your post earlier and was tempted to reply but did not because I
thought others had covered the issue.
For the record my guess is that the damage was caused by a hard landing on
the mains then a bounce with the next touchdown nose first. but I believe
that this is not news as it was covered by a previous post.
Seven years ago, a friend had an engine failure (532) and landed in a soft
ploughed field. The front wheel dug-in and pushed the gear leg back along
with the firewall and the front floor pan causing considerable damage. The
gear leg was not damaged. I personally believe that the damage caused was
due to overstress of what is a sound design and I made no change to my 701
in that area.
What did get my attention was that the rudder pedals were pushed up and
punctured the nose tank leaking fuel onto the floor pan and hence forward
toward the engine. Fortunately because the exhaust pipe was cold and there
were no electrical short , there was no fire.
This was a great motivator for me to remove my nose tank, expand wing tanks,
and install a feed tank in the rear fuselage.
The most important mod I made to my 701.
Carl
---


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