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tc1917(at)bellsouth.net
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PostPosted: Fri Apr 10, 2009 3:29 am    Post subject: harmonics Reply with quote

Thanks people. Got a lot of good ideas to work with. I might mention here
that I have talked to WD about this problem before and I decided that having
them send a set of props out and having to send them back used, was not a
good solution. (they did not volunteer to do it) If I had more PROOF that
this was the problem I would do it in a heart beat. My friend down in
Panama City has a new set to put on his slingshot 912 when it gets installed
so if I used his, it is already set up for him. Good for him. Good for me.
Good are to test it too. Nothing like a casual stroll above the beach. I
thought about changing the vibration dampers, there are only four but which
way? Harder, softer. Dont think I want that 912 wandering around up there
hither and throw. The way the mounts are, there is not much option. I
misphrased the CG problem with a four inch spacer. I should have said it
changed the flying and landing characteristics of the plane. If it had
worked, I would have kept it but it made it squirely. You have to remember,
this SS is very short coupled and it seemed the prop being back that little
bit affected everything, including torque on take off. The two inch
actually improved it. Didnt really need one but I spent so much money on it
and the four incher going back to kolb that I decided to keep it on. The
idea of listening tubes taped up everywhere for run up is a good idea, going
to try that. I also like the idea of taping up the leading edge of the
blades. That I can do without going to Florida. But having a good reason
to fly to florida is always a good idea. So, I will keep on trucking and
see if I can figure this out. Oh, yeah, according to the gear box plug,
there is absolutely no metal being eaten in there and I have almost a
hundred and fifty hours on the engine. Hauck was concerned that the gear
box spacers were not right. He still may be correct. I WILL find the
answer someday. I do know that there are many others out there making the
noise I have. I am also going to check the compression. Another good idea.
I wonder, if it has a different cylinder comp., what do I do then? Ted


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jimh474(at)embarqmail.com
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PostPosted: Fri Apr 10, 2009 4:41 am    Post subject: harmonics Reply with quote

Ted;

When you went from the 582 to the 912, did you use the same lord mounts that
you used for the 582?

If so this may be your harmonic problem.

Jim Hauck


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slyck(at)frontiernet.net
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PostPosted: Fri Apr 10, 2009 5:07 am    Post subject: harmonics Reply with quote

Which would be more likely to be a cause, too flexible or too firm?
BB

On 10, Apr 2009, at 8:40 AM, Jim Hauck wrote:

Quote:


Ted;

When you went from the 582 to the 912, did you use the same lord
mounts that you used for the 582?

If so this may be your harmonic problem.

Jim Hauck




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Thom Riddle



Joined: 10 Jan 2006
Posts: 1597
Location: Buffalo, NY, USA (9G0)

PostPosted: Sat Apr 11, 2009 3:46 am    Post subject: Re: harmonics Reply with quote

If the harmonic is coming from some airframe part and is a result of engine/prop vibrations, then the engine/prop vibrations being transmitted to this airframe part would be lessened if the mounts were a little softer. In any case a change in mount stiffness would change the natural harmonic frequency which might make the current troubling sound go away, go to a different pitch, go to a different part of the airframe or get worse. Difficult to predict.

Assuming the prop is statically balanced, blades pitched equally, and tracked properly, the next step I would consider is dynamic engine/prop balancing. Doing so may solve your problem at the source, which would be the best solution. Many class D and bigger airports with reasonably complete maintenance shops have the capability to do dynamic engine/prop balancing. Last time I checked local prices it was about $250.


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JetPilot



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PostPosted: Sat Apr 11, 2009 4:50 am    Post subject: Re: harmonics Reply with quote

You mentioned that John H. mentioned the gear box spacers, this makes several different people that I have heard mention this. The others were not on the Kolb list, but it seems to be something important with the 912. I am not sure what the symptom is if the spacing is out of tolerance, but I will ask. The SS seems like an interesting plane, it would probably leave all of us behind. What speed and and RPM 's do you use for both long range and high speed cruise ? What are you approach and landing speeds ?

Mike


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PostPosted: Sat Apr 11, 2009 7:58 am    Post subject: harmonics Reply with quote

I am Rebuilding a C box...I notice that the input shaft and prop
shaft both have spacers/shims ...They are important such that too
much clearance will allow hammering with throttle changes...This
will result in an accelerated wear factor which will gradually affect
the case...or enclosure.and bearings and gear lash.......Herb
At 07:50 AM 4/11/2009, you wrote:
Quote:


You mentioned that John H. mentioned the gear box spacers, this
makes several different people that I have heard mention this. The
others were not on the Kolb list, but it seems to be something
important with the 912. I am not sure what the symptom is if the
spacing is out of tolerance, but I will ask. The SS seems like an
interesting plane, it would probably leave all of us behind. What
speed and and RPM 's do you use for both long range and high speed
cruise ? What are you approach and landing speeds ?

Mike

--------
"NO FEAR" - If you have no fear you did not go as fast as
you could have !!!

Kolb MK-III Xtra, 912-S


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 38698#238698


Checked by AVG - www.avg.com
04/11/09 10:51:00


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jbhart(at)onlyinternet.ne
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PostPosted: Sat Apr 11, 2009 5:41 pm    Post subject: harmonics Reply with quote

At 04:46 AM 4/11/09 -0700, you wrote:
Quote:


If the harmonic is coming from some airframe part and is a result of
engine/prop vibrations, then the engine/prop vibrations being transmitted to

this airframe part would be lessened if the mounts were a little softer. In
any case a change in mount stiffness would change the natural harmonic
frequency which might make the current troubling sound go away, go to a
different pitch, go to a different part of the airframe or get worse.
Difficult to predict.
Quote:

.........................

Just to add a few thoughts. It all has to do with energy inputs. The
greater the HP and the lighter (less stiff) the air frame the greater the
chance is for harmonic vibrations to develop. Every air frame and or
components will have some natural frequency. But there is an energy input
threshold that must be passed before the frame will resonate that is related
to structural stiffness. It is similar to unbalanced aileron flutter where
a certain speed (energy level) must be reached before there is an onset of
flutter.

So what is the driving energy force? Well it is the engine and the
propeller. They cause a twisting in the mounts directly proportional to the
average torque being developed. Superimposed on top of the average torque
is periodic torque variation that is caused by engine cylinder firing
impulse. The amplitude variation is dependent upon torque resistance
(springiness) of the crank shaft and crankshaft load. This load will be the
gear box or propeller. As one increases crankshaft load more and more of
the torque variation must be transferred to the engine mounts and dissapated
though the supporting structure.

So what are the choices? One could add more cylinders for a given average
torque, and this would reduce the torque variation component magnitude so
that will not exceed the airframe threshold. One can de couple the engine
and propeller by moving to softer mounts. One can back off the throttle a
little and reduce the torque variation amplitude, and in doing so miss match
frequencies. This may also be accomplished by changing gear box ratios or
changing the number of propeller blades.

Another way to reduce the torque variation amplitude transmitted to the
airframe is to add some kind of dampening in between the engine and the
propeller. Also one can reduce inertial load seen by the crankshaft (less
twisting). Just because an engine gear box or reduction unit can tolerate a
certain level of propeller inertia does not mean that it is the correct or
desired combination for all airframes. By lowering propeller inertia for
the same power output means lower energy dissipation to the air frame. A
more flexible the propeller will give further improvement, by absorbing some
of the crank torque variation amplitude from the crank and there by not being
passed on to the airframe.

One last comment. On the FireFly, I had some noise problems. Streamlining
the struts removed a constant bass strumming noise. The Victor 1+ being a
one cylinder engine, it shakes things a bit. I found that it really excited
the inboard aileron hinges. When I took all the play from the aileron
hinges and control system, things became quieter. Also, I discovered the
soft wing gap seal fluttered. Tube stiffeners in the front and rear cross
seams to care of it.

FWIW

Jack B. Hart FF004
Winchester, IN


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lucien



Joined: 03 Jun 2007
Posts: 721
Location: santa fe, NM

PostPosted: Sun Apr 12, 2009 5:38 pm    Post subject: Re: harmonics Reply with quote

Perhaps this may be of interest.
A fellow pilot friend of mine at our airport were talking this over the other day and he suggested that I try putting the plane into a slip to see what would happen.

I finally got a small hole in the winds/storms today and went around the patch, I tried this on downwind a couple times in both directions. The rruurruurruurr part of the noise sure enough went away. With the pedal near the floor it was completely gone and there was just the higher frequency hum which I take to be the blades hitting the relative wind.

So in my case, I'm coming back to the conclusion more and more that I don't have a safety issue and it's probably ok. Fatigue, however, due to the increased thrumming I already know is an issue tho I may eventually get used to that too. But it's enough for me to keep working on it, I'm going to try a different prop type to see what happens.

PS I spoke to another owner of my model plane who runs the WD and he reports the same harmonics. He's running the 64" 3 blade taper tip (912ULS also) and is not concerned about it.

So this may be a helpful diagnostic step to take in general (tho what exactly it tells you I'm not sure Wink). In my case, it smoothed out in a slip indicating there probably isn't any balance problem but it just has to do with that big ol airplane in front of it disturbing the airflow.

LS


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tc1917(at)bellsouth.net
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PostPosted: Mon Apr 13, 2009 5:47 am    Post subject: harmonics Reply with quote

To answer a couple of questions: I dont have any apparent slack in the prop
to indicate a loose gear set or too much gear lash. Might be a little too
tight going around but not to the point it is grinding metal. The motor
mounts are the ones supplied by the Kolb Factory with the 912. Took the 582
ones off. My normal cruise speed for the SS is around 82/85 indicated. I
can hit 90/95 in a heartbeat. Been over a hundred a couple of times at only
about 5400 rpm. my set up and aproach is around 70 indicated with touch
down somewhere around high 40s I think. at 60 you are still pretty much
flying although you have a sink rate. My normal roll out is somewhere
between 200 to 300 feet, close to take-off roll. Once the feet are down,
speed is lost very fast so there is not a lot of roll out. If I go in slow,
break it right away, I can stop in about 150 feet without even thinking of a
nose over. I love the tall landing legs and forward sweep. Like I said, if
it didnt make that awlful noise, I would have the perfect flying machine --
although it looks a little strange! When and if the wind and rain stops, I
will get to work on those great suggestions. I will let everyone know the
results for the archieves. Ted Cowan, Slingshot 912 ul.


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lucien



Joined: 03 Jun 2007
Posts: 721
Location: santa fe, NM

PostPosted: Mon Apr 13, 2009 6:21 am    Post subject: Re: harmonics Reply with quote

tc1917(at)bellsouth.net wrote:
To answer a couple of questions: I dont have any apparent slack in the prop
to indicate a loose gear set or too much gear lash. Might be a little too
tight going around but not to the point it is grinding metal. The motor
mounts are the ones supplied by the Kolb Factory with the 912. Took the 582
ones off. My normal cruise speed for the SS is around 82/85 indicated. I
can hit 90/95 in a heartbeat. Been over a hundred a couple of times at only
about 5400 rpm. my set up and aproach is around 70 indicated with touch
down somewhere around high 40s I think. at 60 you are still pretty much
flying although you have a sink rate. My normal roll out is somewhere
between 200 to 300 feet, close to take-off roll. Once the feet are down,
speed is lost very fast so there is not a lot of roll out. If I go in slow,
break it right away, I can stop in about 150 feet without even thinking of a
nose over. I love the tall landing legs and forward sweep. Like I said, if
it didnt make that awlful noise, I would have the perfect flying machine --
although it looks a little strange! When and if the wind and rain stops, I
will get to work on those great suggestions. I will let everyone know the
results for the archieves. Ted Cowan, Slingshot 912 ul.


That sounds like about the same performance envelope as my titan - 95mph cruise, 60mph on final, TD about 40 with full flaps.

Have you tried a different prop type? My next attempt is going to be a powerfin F model which judging by my spare 68" that I have left over from my 2-stroke days, has a very different resonance to the blades than the WD.
Doubt it'll have the same speed range as the WD but it may run smoother. It's worth a shot anyway especially if it runs smoother.
LS


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PostPosted: Mon Apr 13, 2009 8:19 am    Post subject: Re: harmonics Reply with quote

Ted,

What kind of brakes did you put on your Slingshot ? I have the Obrien hydraulic brakes, they are wonderful reliable, I have not had to touch them in over 2 years, they would be perfect on a lighter plane like a firestar, but I just need more stopping power... I could not induce a nose over with the brakes even if I tried. There have been a couple times with long taxiing on pavement that I have overheated them and had them fade completely. It really sucks having to shut the engine down on a taxiway to stop.

Mike


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PostPosted: Mon Apr 13, 2009 9:11 am    Post subject: harmonics Reply with quote

>I just need more stopping power... >
Quote:
Mike
 

  All C
 
  First C my apologies for the double send of the MIG aluminum reuqest.  Stupid Highesnet choked C and I pushed resend...  ( I miss DSL)
 
  Mike C
 
  Doesn't your brake reservior/master cylinders have options for various mounting holes.  It is likely the O'Brien brakes may not be the problem C just their mounting geometry.
  By moving the top mount closer to the pivot point C you should be able to exert more hydraulic pressure.  Just a thought.....
 
  How about a couple of close-up photos C so we can see what your options are??
 
Mike Welch
MkIII

Rediscover Hotmail®: Get quick friend updates right in your inbox. Check it out. [quote][b]


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PostPosted: Mon Apr 13, 2009 9:11 am    Post subject: harmonics Reply with quote

"Classification: UNCLASSIFIED


lucien" wrote: << … Fatigue, however, due to the increased thrumming I already know is an issue tho I may eventually get used to that too. >>

Lucien –

Although you’ve heard my story about fatigue failures already, I think it bears repeating, for the benefit of those on this Kolb List who might also benefit.

I experienced a similar harmonic problem in the first year I began flying my Kolb. I built my plane with a Verner engine (made in the Czech Republic – a 1400cc air cooled, 80 hp, twin cylinder boxer engine). Like you are experiencing, I too was getting some sort of harmonic whose source I could not identify. Engine ran smooth, blades tracked exactly, no severe vibration. But consistently, after every 6 hours of operation, I was discovering BROKEN PROP BOLTS on my post-flight inspection! Could not pinpoint specifically where the harmonic was originating – was most likely just my particular airframe/engine/prop combination. I did not want to begin experimenting with different propellers to see if that would solve my problem. Bottom line for me was, after three times of discovering broken prop bolts, I finally ditched the Verner and bought a used 912 to replace it. I never discovered what was causing the bolts to break. But I am happy with my 912 – have not had any reoccurrence of the damaging harmonic.

And so my advice would be: Don’t ignore those harmonics – you don’t wanna just “get used” to it! Good for you (and you too, Ted C.), for your tenacious efforts in trying to discover and eliminate the source of your harmonic thrumming! Eventually, those low-frequency harmonics will take their toll on some part of your airplane which could result is something else failing. As my experience shows, these things do happen.

Good luck in finding your gremlin(s) …

Dennis Kirby
Mark-3, 912ul
New Mexico
Do not archive

Classification: UNCLASSIFIED

[quote][b]


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Mon Apr 13, 2009 9:54 am    Post subject: harmonics Reply with quote

The O'Brien brakes do not have sufficient capacity for a 1,000 lb/100 hp airplane. They were designed for light ULs.  Not sure what their max capacity is, but it is no where near the max gross of a MKIII.

Same goes for the MATCO UL brakes with 5/8" axles. However, the brakes have a max capacity of 600 lbs. Little 5/8" ball bearings do not do a good job of carrying heavy loads for long.  Some folks go with dual calipers and get them to stop satisfactorily, but you are still flying with a wheel that is not strong enough for the job.


I used 5/8" MATCO's for a long time, then upgraded to a 3/4" axle with taper roller bearings. I can't remember the designation or their max capacity off the top of my head, but it is about 1,000 or 1,200 lbs or more. Now I have the capability to properly adjust bearing load, something you can not do with a caged ball bearing.

I usually opt to go a little over the requirement rather than below it. Makes my cross country flying much more enjoyable not to be bothered with preventable problems on the road.

john h
mkIII






Doesn't your brake reservior/master cylinders have options for various mounting holes. It is likely the O'Brien brakes may not be the problem, just their mounting geometry.
By moving the top mount closer to the pivot point, you should be able to exert more hydraulic pressure.  Just a thought.....

How about a couple of close-up photos, so we can see what your options are??

Mike Welch
MkIII

[quote][b]


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hauck's holler
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PostPosted: Mon Apr 13, 2009 10:23 am    Post subject: harmonics Reply with quote

John & TNK Co C
 
  If Mike's brakes are not up to the task C does TNK sell a more appropriate C larger axle/wheel/brake C for the heavier MkIIIs and Slingshots?
  Since you went to a larger 3/4" axle C did you opt for a larger/stronger master cylinder?  I didn't see where you mention your present brake master cylinder manufacturer.
 
  I usually go for the "extra heavy duty" version of something C too.  It often proves it was worth it.
 
Mike Welch
 
From: jhauck(at)elmore.rr.com
To: kolb-list(at)matronics.com
Subject: Re: Kolb-List: Re: harmonics
Date: Mon C 13 Apr 2009 12:43:37 -0500

.ExternalClass .EC_hmmessage P {padding-right:0px;padding-left:0px;padding-bottom:0px;padding-top:0px;} .ExternalClass BODY.EC_hmmessage {font-size:10pt;font-family:Verdana;} The O'Brien brakes do not have sufficient capacity for a 1 C000 lb/100 hp airplane.  They were designed for light ULs.  Not sure what their max capacity is C but it is no where near the max gross of a MKIII.
 
Same goes for the MATCO UL brakes with 5/8" axles.  However C the brakes have a max capacity of 600 lbs.  Little 5/8" ball bearings do not do a good job of carrying heavy loads for long.  Some folks go with dual calipers and get them to stop satisfactorily C but you are still flying with a wheel that is not strong enough for the job. 
 
 
I used 5/8" MATCO's for a long time C then upgraded to a 3/4" axle with taper roller bearings.  I can't remember the designation or their max capacity off the top of my head C but it is about 1 C000 or 1 C200 lbs or more.  Now I have the capability to properly adjust bearing load C something you can not do with a caged ball bearing.
 
I usually opt to go a little over the requirement rather than below it.  Makes my cross country flying much more enjoyable not to be bothered with preventable problems on the road.
 
john h
mkIII
 
 
 
 
 
 
   Doesn't your brake reservior/master cylinders have options for various mounting holes.  It is likely the O'Brien brakes may not be the problem C just their mounting geometry.
  By moving the top mount closer to the pivot point C you should be able to exert more hydraulic pressure.  Just a thought.....
 
  How about a couple of close-up photos C so we can see what your options are??
 
Mike Welch
MkIII
 
Quote:


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Mon Apr 13, 2009 11:05 am    Post subject: harmonics Reply with quote

I'll bet TNK can supply any part required. The lighter brake is what comes standard with the kit.

I use the same master cylinder I had with the UL Matco's.

I stuck with MATCO. They had what I wanted.

john h
MKIII
[quote] If Mike's brakes are not up to the task, does TNK sell a more appropriate, larger axle/wheel/brake, for the heavier MkIIIs and Slingshots?
Since you went to a larger 3/4" axle, did you opt for a larger/stronger master cylinder? I didn't see where you mention your present brake master cylinder manufacturer.

Mike Welch

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lucien



Joined: 03 Jun 2007
Posts: 721
Location: santa fe, NM

PostPosted: Mon Apr 13, 2009 7:24 pm    Post subject: Re: harmonics Reply with quote

Dennis.Kirby(at)kirtland. wrote:

Good luck in finding your gremlin(s) …

Dennis Kirby
Mark-3, 912ul
New Mexico
Do not archive



FWIW, I did discover this afternoon that the harmonic goes virtually away at cruise. At 100mph the harmonic rrruurrrurrr part is practically gone.

I now seem to only get it in climb modes of flight, I suppose with the slower airflow through the disk, high AoA of the wing dirties the air up and makes it do its thing. At cruise, the AoA goes down, airflow is faster through the disk. I guess that's what cleans it up. Shows the prop is not a problem for sure.

BTW, that 100mph cruise is at only 5050 to 5090 rpm and slightly more than half throttle, which is simply spectacular performance. I couldn't get 100mph indicated with the IVO at those rpms no matter how I had it set.
I'm still shocked and amazed even tho I landed a couple hours ago...

LS


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LS
Titan II SS
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tc1917(at)bellsouth.net
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PostPosted: Tue Apr 14, 2009 2:24 am    Post subject: harmonics Reply with quote

I do appreciate all the imput on the harmonics. I check all the bolts and
as much of the frame and attachments before each flight I can. I try not to
miss anything. I hate to take off and think, darn, I dont think I
checked --? I am very aware what vibration can do to objects. I was a
truck mech for thirty some years and welder all my life so I know about
that. I have MATCO brakes on my slingshot. Came with manual one handle
brakes. Very inadequate. I did donuts at thirty mph once on landing. With
castor wheels you need separate controls. I bought a MATCO set from Haucks
bro, had them on a jenny he was building. Good price. Good brakes. Had to
rig them myself which just required some ingenuity. Never have had a
moments problem with them. Would use them again. Hope this rain stops so I
can work on my baby and get some air time. Got gravity fever. Glad I aint
planning on going to sun-un-fun!!! ted cowan, slingshot, 912ul


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PostPosted: Sun Apr 26, 2009 2:14 am    Post subject: harmonics Reply with quote

Glad to see everyone is back safely from sun-un-fun. So far this weekend it
has been interesting. Have a friend up from Mobile on his way to Florida,
stopping to pick up a passenger. They got as far as Eufaula, Alabama and
lost power. Seems it has been doing it recently. After a long two day of
searching for answers, changing fuel pumps, checking lines, filters, just
about everything under the sun, I convinced him to pull a carb, (left bank
went dead on landing). HKS on a Gull. We found a piece of rubber inside
the carb, above the float needle valve, between the barb for the fuel hose.
It was a big one, about 1/16 of an inch and didnt want to come out. A flake
of rubber. When the power was on it would stop the gas; kicking on the
elect. pump sometimes knocked it out of the way. Seen a bunch of stuff
happen but never an elusive little piece of flat rubber like that. Kept
sticking to the wall in there and sometimes you could see it, sometimes not.
Other than that, I finally got to try a new prop on my Slingshot. Jim
Holbrook sent me his new one for his 912 installation on his slingshot. I
put it on and set it and guess what? NO HARMONICS!!! I didnt even have my
helmet on and it was really quiet. I put my old one back on and wow, it is
a noisy piece of crap. back to the ole woo woo woo. Tried that piece of
tape on each blade. I put it on the worse blade and it changed the tune but
still noisy. Put it on all the blades and it was really noisy. I am going
to put Jims blade back on this morning and tie it down and wring it out to
make sure but I am positive I have found the problem. Now, after all this
and almost a year and a half of chasing the problem, I hope Warp Drive will
make good and give me some replacement blades. If not I will have to take
them off and spend a lot of money for some other blades, like Kiev. I just
had to be able to PROVE what the problem was. Now I can. I want to thank
everyone for all the help. Take care and happy sailing. Ted Cowan,
Alabama, Slingshot 912 UL


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PostPosted: Sun Apr 26, 2009 3:25 am    Post subject: harmonics Reply with quote

Ted

So what make and size differences are there between your prop and the prop
Jim lent you that doesn't make noise. Are the prop blades shaped
differently, are they more or less flexible, also weight?????? Are you going
to fly with the other prop to check out any performance differences?

Rick Neilsen
Redrive VW powered MKIIIC

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