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Engine purchase considerations

 
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Dsyvert(at)aol.com
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PostPosted: Wed Apr 29, 2009 4:34 pm    Post subject: Engine purchase considerations Reply with quote

Gang,

My finishing kit should be arriving in a couple weeks, so I'm starting to think abut the engine. With Van's Sun-N-Fun special and Lycoming's announced price increase, it seems like now might be the time to purchase the engine and prop.

  Vans (bundled)  Vans
  Sun-N-Fun   After 5/15

Engine   $36,150   $39,550
Prop   6,835   6,835 (two blade blended)
Shipping       500 (assume $500)
Other?       ??
Total $42,985   $ 46,885 Delta ~$4,000


I do not want high compression engine, so no value added by some other shops.

The three things I've heard others comment on about Lycoming shops such as Barrett and AeroSport are:
1) Longer warranty
2) Better customer service
3) More attention to balancing, etc.


I'm not considering an overhauled engine, but maybe I should consider it. My thoughts on overhauled are:
1) The price savings maybe not be large (I'm thinking 10-25% of a certified), so with the Van's discounts it does not seem like it would be worth it. If I was saving $15,000 then it would be a different matter.
2) Re-sale vale for the cost of an RV-10 ~$150k, why save a few thousand dollars, that may reduce the resale value more.
3) Have not brought up with the better half, but I'm sure she would say new rather than used (even if zero timed)

I'm not looking for a yes do it or don't do it. I looking for some comments, considerations and thoughts. Is anyone else thinking the same / different?

Thanks
Dave Syvertson
40625
Finishing Kit Ordered


Big savings on Dell XPS Laptops and Desktops!
[quote][b]


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Kelly McMullen



Joined: 16 Apr 2008
Posts: 1188
Location: Sun Lakes AZ

PostPosted: Wed Apr 29, 2009 4:52 pm    Post subject: Engine purchase considerations Reply with quote

Other considerations:
You are stuck with Lycoming choice of accessories, e.g. Slick mags,
Skytech starter, Precision RSA injection, stock induction through oil
sump. Barrett can get you cold air induction and your choice of fuel
injection, starter, etc. Perhaps with the savings you can swap for
whatever accessories you want.
You are also stuck with two bladed prop, unless you want to burn your
savings with 3 bladed composite prop from Vans, Hartzell or MT.

On Wed, Apr 29, 2009 at 5:31 PM, <Dsyvert(at)aol.com> wrote:
Quote:
Gang,

    My finishing kit should be arriving in a couple weeks, so I'm starting
to think abut the engine. With Van's Sun-N-Fun special and Lycoming's
announced price increase, it seems like now might be the time to purchase
the engine and prop.

                    Vans (bundled)    Vans
                    Sun-N-Fun         After 5/15

    Engine        $36,150            $39,550
    Prop               6,835               6,835  (two blade blended)
    Shipping                                   500 (assume $500)
    Other?                                       ??
      Total         $42,985            $ 46,885  Delta ~$4,000
    I do not want high compression engine, so no value added by some other
shops.

    The three things I've heard others comment on about Lycoming shops such
as Barrett and AeroSport are:
        1)  Longer warranty
        2)  Better customer service
        3)  More attention to balancing, etc.
    I'm not considering an overhauled engine, but maybe I should consider
it. My thoughts on overhauled are:
        1)  The price savings maybe not be large (I'm thinking 10-25% of a
certified), so with the Van's discounts it does not seem like it would be
worth it. If I was saving $15,000 then it would be a different matter.
        2)  Re-sale vale for the cost of an RV-10 ~$150k, why save a few
thousand dollars, that may reduce the resale value more.
        3)  Have not brought up with the better half, but I'm sure she would
say new rather than used (even if zero timed)

    I'm not looking for a yes do it or don't do it. I looking for some
comments, considerations and thoughts. Is anyone else thinking the same /
different?

Thanks
Dave Syvertson
40625
Finishing Kit Ordered
________________________________
Big savings on Dell XPS Laptops and Desktops!



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_________________
Kelly McMullen
A&P/IA, EAA Tech Counselor
KCHD
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msausen



Joined: 25 Oct 2007
Posts: 559
Location: Appleton, WI USA

PostPosted: Wed Apr 29, 2009 5:04 pm    Post subject: Engine purchase considerations Reply with quote

Bite your tongue on that 150k comment! J You have the right idea already though, look at what you want and what you get from each “deal” and make sure you are comparing Apples to Apples. With Van’s offer you get a great price but it’s a stock crate engine from Lycoming. If you want something that has tighter tolerances and other goodies like balancing, porting, fuel system upgrade, ignition upgrade, cold air, etc you will have to talk to one of the authorized building outfits. I went with Barrett for their reputation and personal attention to things. Great people, great engine, and I wouldn’t change a thing. Aerosport has a great reputation but I know one builder that had some “issues” with a rebuilt from them. They ultimately took care of it by getting them to go with a new X-540 but gave Aerosport them full credit. I also rather give my business to small businesses in the US, especially in this economy, but that’s just my preference.

Michael

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dsyvert(at)aol.com
Sent: Wednesday, April 29, 2009 8:31 PM
To: rv10-list(at)matronics.com
Subject: Engine purchase considerations



Gang,



My finishing kit should be arriving in a couple weeks, so I'm starting to think abut the engine. With Van's Sun-N-Fun special and Lycoming's announced price increase, it seems like now might be the time to purchase the engine and prop.



  Vans (bundled) Vans

  Sun-N-Fun   After 5/15



Engine   $36,150   $39,550

Prop   6,835   6,835 (two blade blended)

Shipping   500 (assume $500)

Other?       ??

Total $42,985   $ 46,885 Delta ~$4,000





I do not want high compression engine, so no value added by some other shops.



The three things I've heard others comment on about Lycoming shops such as Barrett and AeroSport are:

1) Longer warranty

2) Better customer service

3) More attention to balancing, etc.





I'm not considering an overhauled engine, but maybe I should consider it. My thoughts on overhauled are:

1) The price savings maybe not be large (I'm thinking 10-25% of a certified), so with the Van's discounts it does not seem like it would be worth it. If I was saving $15,000 then it would be a different matter.

2) Re-sale vale for the cost of an RV-10 ~$150k, why save a few thousand dollars, that may reduce the resale value more.

3) Have not brought up with the better half, but I'm sure she would say new rather than used (even if zero timed)



I'm not looking for a yes do it or don't do it. I looking for some comments, considerations and thoughts. Is anyone else thinking the same / different?



Thanks

Dave Syvertson

40625

Finishing Kit Ordered







Big savings on Dell XPS Laptops and Desktops!
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rv(at)thelefflers.com
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PostPosted: Wed Apr 29, 2009 5:09 pm    Post subject: Engine purchase considerations Reply with quote

Dave,

I’m just a few months behind you in the build and have similar questions floating through my head. I’ve also got the added complexity of finding employment before I can order an engine. That still doesn’t prevent me from being well prepared when the time comes.

I believe going with a new engine is probably the best value, especially when you consider resale. Most of the folks that went with a rebuild ended up spending 80-90% of new and had a slew of headaches and/or issues that wouldn’t have happened with a new engine.

Clearly the Van’s OEM engine is the least expensive way to get a new engine.

I think there is also value in getting an engine from Barrett, AeroSport, Mattituck, or Lycoming Thunderbolt. I don’t question the value these folks add. These other shops can also run your engine on their test stands longer. I know one shop that has given out their personal cell phone numbers. You can’t beat that for customer service. Jeff Schans has stated that Lycoming tech reps will answer any questions that come to them, even on OEM engines. However, I have no firsthand knowledge of this at the moment.

My situation is that the longer I’m unemployed, the less I’ll have in my budget for an engine and may have to go with the low cost solution as oppose the best value solution (I’m leaning towards BPE). I’m clearly not in a situation to take advantage of this deal at the moment. I’m hoping that there will be something similar at OSH, although it will most likely cost more.

The other variable you haven’t mentioned is getting a certified engine from Van’s. That would cut your phase I time down to 25 hours if you also got a certified prop combination. Although I don’t think that’s worth the extra expense.

bob

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dsyvert(at)aol.com
Sent: Wednesday, April 29, 2009 8:31 PM
To: rv10-list(at)matronics.com
Subject: Engine purchase considerations



Gang,



My finishing kit should be arriving in a couple weeks, so I'm starting to think abut the engine. With Van's Sun-N-Fun special and Lycoming's announced price increase, it seems like now might be the time to purchase the engine and prop.



Vans (bundled) Vans

Sun-N-Fun  After 5/15



Engine $36,150 $39,550

Prop   6,835   6,835 (two blade blended)

Shipping     500 (assume $500)

Other?     ??

Total $42,985   $ 46,885 Delta ~$4,000





I do not want high compression engine, so no value added by some other shops.



The three things I've heard others comment on about Lycoming shops such as Barrett and AeroSport are:

1) Longer warranty

2) Better customer service

3) More attention to balancing, etc.





I'm not considering an overhauled engine, but maybe I should consider it. My thoughts on overhauled are:

1) The price savings maybe not be large (I'm thinking 10-25% of a certified), so with the Van's discounts it does not seem like it would be worth it. If I was saving $15,000 then it would be a different matter.

2) Re-sale vale for the cost of an RV-10 ~$150k, why save a few thousand dollars, that may reduce the resale value more.

3) Have not brought up with the better half, but I'm sure she would say new rather than used (even if zero timed)



I'm not looking for a yes do it or don't do it. I looking for some comments, considerations and thoughts. Is anyone else thinking the same / different?



Thanks

Dave Syvertson

40625

Finishing Kit Ordered







Big savings on Dell XPS Laptops and Desktops!
Quote:
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AV8ORJWC



Joined: 13 Jul 2006
Posts: 1149
Location: Aurora, Oregon "Home of VANS"

PostPosted: Wed Apr 29, 2009 5:34 pm    Post subject: Engine purchase considerations Reply with quote

Randy Debauw went with a reconditioned Prop and a rebuilt engine. He retained his Vans "One Original Engine and One Original Prop" for a day down the road. As prices go through the roof, prudence grabs many builder's attention. Tornado season is about to provide a fresh crop of engines to have rebuilt.

After flying Transcontinental to SNF, I am more convinced than ever that Barrett's dyno attention and Cold Air induction are features of value for me. The mating of a Forsling exhaust is icing on the cake. I do not know of other rebuilders that have offered the improved exhaust system to couple with the induction improvements. Time should show a whole stable of satisfied Barrett customers. I know that the Aerosport crowd is just as dedicated that their decision was right for their requirements and their budget. Mine are a bit higher and the pain is going to be muffled by the pleasure of believing the RV-10 was the right choice. Time has shown the features of the AFS product line helps dampen some of the purchases.

John
600

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob Leffler
Sent: Wednesday, April 29, 2009 6:14 PM
To: rv10-list(at)matronics.com
Subject: RE: Engine purchase considerations



Dave,

I’m just a few months behind you in the build and have similar questions floating through my head. I’ve also got the added complexity of finding employment before I can order an engine. That still doesn’t prevent me from being well prepared when the time comes.

I believe going with a new engine is probably the best value, especially when you consider resale. Most of the folks that went with a rebuild ended up spending 80-90% of new and had a slew of headaches and/or issues that wouldn’t have happened with a new engine.

Clearly the Van’s OEM engine is the least expensive way to get a new engine.

I think there is also value in getting an engine from Barrett, AeroSport, Mattituck, or Lycoming Thunderbolt. I don’t question the value these folks add. These other shops can also run your engine on their test stands longer. I know one shop that has given out their personal cell phone numbers. You can’t beat that for customer service. Jeff Schans has stated that Lycoming tech reps will answer any questions that come to them, even on OEM engines. However, I have no firsthand knowledge of this at the moment.

My situation is that the longer I’m unemployed, the less I’ll have in my budget for an engine and may have to go with the low cost solution as oppose the best value solution (I’m leaning towards BPE). I’m clearly not in a situation to take advantage of this deal at the moment. I’m hoping that there will be something similar at OSH, although it will most likely cost more.

The other variable you haven’t mentioned is getting a certified engine from Van’s. That would cut your phase I time down to 25 hours if you also got a certified prop combination. Although I don’t think that’s worth the extra expense.

bob

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dsyvert(at)aol.com
Sent: Wednesday, April 29, 2009 8:31 PM
To: rv10-list(at)matronics.com
Subject: Engine purchase considerations



Gang,



My finishing kit should be arriving in a couple weeks, so I'm starting to think abut the engine. With Van's Sun-N-Fun special and Lycoming's announced price increase, it seems like now might be the time to purchase the engine and prop.



    Vans (bundled) Vans

    Sun-N-Fun   After 5/15



Engine $36,150   $39,550

Prop 6,835   6,835 (two blade blended)

Shipping     500 (assume $500)

Other?     ??

  Total $42,985   $ 46,885 Delta ~$4,000





I do not want high compression engine, so no value added by some other shops.



The three things I've heard others comment on about Lycoming shops such as Barrett and AeroSport are:

  1) Longer warranty

  2) Better customer service

  3) More attention to balancing, etc.





I'm not considering an overhauled engine, but maybe I should consider it. My thoughts on overhauled are:

  1) The price savings maybe not be large (I'm thinking 10-25% of a certified), so with the Van's discounts it does not seem like it would be worth it. If I was saving $15,000 then it would be a different matter.

  2) Re-sale vale for the cost of an RV-10 ~$150k, why save a few thousand dollars, that may reduce the resale value more.

  3) Have not brought up with the better half, but I'm sure she would say new rather than used (even if zero timed)



I'm not looking for a yes do it or don't do it. I looking for some comments, considerations and thoughts. Is anyone else thinking the same / different?



Thanks

Dave Syvertson

40625

Finishing Kit Ordered








Big savings on Dell XPS Laptops and Desktops!
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davidsoutpost(at)comcast.
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PostPosted: Wed Apr 29, 2009 5:49 pm    Post subject: Engine purchase considerations Reply with quote

There are alternatives to buying new. I purchased my 2001 IO-540 V4A5 from Wentworth for $13,500. 461 total hours since new and only a little over 100 hours since factory serviced for the crankshaft AD. That included new bearings, rings, ect. The case inspection was under $450 including shipping. The crank, rods, and crank gear inspection with the flange straightening was $950 with shipping. The gasket/seal set and a new set of rod bearings is going to run me about $500. I just freshened up the cylinders and valves. I will reuse the main bearings,,,,they have only 100 hours on them. Bottom line is my engine will be practically new for about a $16,000 investment with the accessories. Thats less than half of Vans price. There are deals out there for builders on a budget such as myself that are willing to go this route. Granted I would have preferred to write a check to vans for a brand new set-up, but my bank account would not allow that. Smile

---


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robin1(at)mrmoisture.com
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PostPosted: Wed Apr 29, 2009 6:02 pm    Post subject: Engine purchase considerations Reply with quote

Dave,
  I have to second John’s comments on the BPE/Cold Induction/Forsling combination. My power plant is awesome. The BPE people were fantastic to work with. I also have an 0-360 by Aerosport what has run flawlessly. Like Michael I like keeping the $ in the US if one can and with the exchange rate (at the time I made my purchase) made the BPE less expensive than the Aerosport when considering custom paint & cold induction. I never really took a hard look at the few other well regarded builders but I do remember that in my configuration (wanting a premium Cold Induction unit) BPE was at or below all the other builders at the time. One comforting option BPE provided was extra bench time to break in the engine. While I did pay for that time it gave me peace of mind knowing that the engine was exercised more than most by professionals. I can’t say enough good things about BPE and their customer service. They even personally delivered my engine as we were on one of their employees routes. Cost for hand delivery $0.00.
  As stated before make sure you are comparing Fuji apples to Fuji apples.

http://www.painttheweb.com/rv-10/engine.htm

Robin


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dsyvert(at)aol.com
Sent: Wednesday, April 29, 2009 5:31 PM
To: rv10-list(at)matronics.com
Subject: Engine purchase considerations



Gang,



My finishing kit should be arriving in a couple weeks, so I'm starting to think abut the engine. With Van's Sun-N-Fun special and Lycoming's announced price increase, it seems like now might be the time to purchase the engine and prop.



Vans (bundled) Vans

Sun-N-Fun  After 5/15



Engine $36,150 $39,550

Prop   6,835   6,835 (two blade blended)

Shipping     500 (assume $500)

Other?     ??

Total $42,985   $ 46,885 Delta ~$4,000





I do not want high compression engine, so no value added by some other shops.



The three things I've heard others comment on about Lycoming shops such as Barrett and AeroSport are:

1) Longer warranty

2) Better customer service

3) More attention to balancing, etc.





I'm not considering an overhauled engine, but maybe I should consider it. My thoughts on overhauled are:

1) The price savings maybe not be large (I'm thinking 10-25% of a certified), so with the Van's discounts it does not seem like it would be worth it. If I was saving $15,000 then it would be a different matter.

2) Re-sale vale for the cost of an RV-10 ~$150k, why save a few thousand dollars, that may reduce the resale value more.

3) Have not brought up with the better half, but I'm sure she would say new rather than used (even if zero timed)



I'm not looking for a yes do it or don't do it. I looking for some comments, considerations and thoughts. Is anyone else thinking the same / different?



Thanks

Dave Syvertson

40625

Finishing Kit Ordered







Big savings on Dell XPS Laptops and Desktops!
Quote:
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pietflyr(at)bellsouth.net
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PostPosted: Wed Apr 29, 2009 6:08 pm    Post subject: Engine purchase considerations Reply with quote

I did somewhat similar Dave,

I bought an O-540 AD5 from an Aztec, with 60 hours SMOH. I had planned to buy a run out core and overhaul it myself, but this engine had everything done that I would have done – crankshaft and camshaft overhauled by Aircraft Specialties, crankcase overhauled by Divco, new Millenium cylinders and pistons, new Slick mags. All logs intact. Total price, $13,000. The deals are there, you’ve just got to look for them. My goal is to build a good solid IFR capable RV-10 for under $100,000.

Jack Phillips
#40610
Raleigh, NC


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of davidsoutpost(at)comcast.net
Sent: Wednesday, April 29, 2009 9:48 PM
To: rv10-list(at)matronics.com
Subject: Re: Engine purchase considerations


There are alternatives to buying new. I purchased my 2001 IO-540 V4A5 from Wentworth for $13,500. 461 total hours since new and only a little over 100 hours since factory serviced for the crankshaft AD. That included new bearings, rings, ect. The case inspection was under $450 including shipping. The crank, rods, and crank gear inspection with the flange straightening was $950 with shipping. The gasket/seal set and a new set of rod bearings is going to run me about $500. I just freshened up the cylinders and valves. I will reuse the main bearings,,,,they have only 100 hours on them. Bottom line is my engine will be practically new for about a $16,000 investment with the accessories. Thats less than half of Vans price. There are deals out there for builders on a budget such as myself that are willing to go this route. Granted I would have preferred to write a check to vans for a brand new set-up, but my bank account would not allow that. Smile

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Dick Sipp



Joined: 11 Jan 2006
Posts: 215
Location: Hope, MI

PostPosted: Wed Apr 29, 2009 6:08 pm    Post subject: Engine purchase considerations Reply with quote

Another of the five authorized Lycoming kit engine builders is G & N Aircraft, Griffith, IN. www.gnaircraft.com
They will custom build and also dyno test the finished product.

I have had two engines built there and am a satisfied customer. Good folks.

Dick Sipp
RV10 N110DV


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PostPosted: Wed Apr 29, 2009 6:45 pm    Post subject: Engine purchase considerations Reply with quote

I just ordered XIO-540 and 2 blade Hartzell from Van's. I wanted a new engine just because I like new things with full warranty and no baggage. No unknowns in the equation. I talked to a guy who flies a Pitts with the same stock engine and he said it performs great. I decided on the Hartzell 2 blade prop for simplicity and easier maintenance and better top speed as well as less cost. I have heard that cylinder problems may occur in engines which have been ported and polished. I know there are many opinions on this, but it helped in my rationalization.

"One topic that often comes up when talking about cylinders is "flow matching" or "porting and polishing". We were part of this movement years ago, and after monitoring the trends and test data gathered by third parties we have stopped this process. The results yielded a slight power/performance increase, however it also yielded a dramatic reduction in the cylinder life due to stress cracks which were introduced, unavoidably, in the porting and polishing process. My goal is to get the engine the last to TBO without hassle, and flow matching was something that inhibited the goal with minimal benefit."
_________________
Kind Regards,

Eric Barker
Western Skyways
http://www.westernskyways.com

Engine shop engines have their advantages, but I just couldn't justify the extra cost for my mission.
Good luck.

Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
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Jim Berry



Joined: 10 Jan 2006
Posts: 237
Location: Denver

PostPosted: Wed Apr 29, 2009 8:35 pm    Post subject: Re: Engine purchase considerations Reply with quote

I went with an XIO-540 from Barrett. I chose them primarily for their reputation, but after going down there to watch the build up and run in of my engine I am even more impressed. Allen Barrett is absolutely meticulous when assembling an engine. He may be one of the few people more obsessive than myself.

Even if you do not want any of the high performance goodies, there are 2 things you get from Barrett that clinched it for me:

1. They balance rotating parts to 1/10th the limits of Lycoming i.e. if Lyc balances a part to 10 grams, they balance to 1 gram.

2. The XIO comes with roller tappets. See the May Aviation Consumer for their take on this.

As a bonus, if you are nice Allen might take you out for some of the best BBQ ribs ever. Rhonda is more into raw fish.

Jim Berry
40482
N15JB


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nukeflyboy



Joined: 05 Jan 2008
Posts: 162
Location: Granbury, TX

PostPosted: Thu Apr 30, 2009 9:21 am    Post subject: Re: Engine purchase considerations Reply with quote

Bob said
"Most of the folks that went with a rebuild ended up spending 80-90% of new and had a slew of headaches and/or issues that wouldn’t have happened with a new engine. "

I have to challenge you one this one. There is a very strong rebuild market out there and they wouldn't be in business if your statement was close to correct. Most of the certified aircraft go for rebuilds at TBO. The other posts indicate that you can get an engine for less than 50% of a new one. The worst oil leak I saw on an engine was a brand new out-of-the-box Lyc. They say that 1 quart leak every 5 hours is "within limits".

Resale considerations are only for those that plan on selling and truly factor cost/benefit into the equation. After all, a used airplane is a used airplane. Would the actual sale price be $20,000 higher if you installed a new engine in an airplane that now has 500 hours? Will you get $250 more because you installed an Andair fuel valve or $500 more because you installed a throttle quadrant or $3000 more because of the leather seats? I don't think so. IMHO the best strategy strictly for resale profit is straight plans built, a rebuilt engine and prop, second hand good avionics, local upholstery and a home paint job. But who really wants to do just this? In the end you should spend what you can afford and be able to live with decisions you made and not second guess yourself. Go for the BPE engine if that is what you want. Or not.


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Dave Moore
RV-6 built and sold
RV-10 built and flying
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tomflysalot



Joined: 22 Jan 2008
Posts: 27

PostPosted: Thu Apr 30, 2009 12:08 pm    Post subject: Engine purchase considerations Reply with quote

Guys & Gals,

I (I'm a builder) have an IO-540 (100 hrs since overhaul and new crank).
It has 270 HP and all the accessories. It had a propstrike and was
removed from a Lancair Legacy that bellied in (the owner now wants a
turbine). It will have been fully inspected by The New Firewall Forward,
it will be re-certified, will have a 4 year warranty on the cam &
lifters, and will be run on the dyno for 2 hours. Since the rings
weren't removed, no break-in will be required.

It can be had for less than $30K.

Tom Lawson
970-420-1798
____________________________________________________________
Click to learn about options trading and get the latest information.
http://thirdpartyoffers.juno.com/TGL2141/fc/BLSrjpTIzQZQ4eLwbklvZg1bs7ciP7folMwvwcpd5oKyqLKdegXKMtIOJvK/


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Rhonda(at)bpaengines.com
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PostPosted: Thu Apr 30, 2009 2:40 pm    Post subject: Engine purchase considerations Reply with quote

Okay. I've resisted, but it's the end of the day - so what the heck . . . I think this post is getting a little off course, so I'm going to give my own two cents, and that may be all it's worth Smile

The fact of the matter is that you can find an engine for a wide variety of prices. If you are one of the individuals that happens upon a good mid-time engine that is in good shape, that's great. Most of the engines that are available from a company like Wentworth are coming from a damaged plane. Make no mistake, they are a salvage dealer. Some are okay, some are not. You take your chances with an engine like this, and that is your decision as the builder. Kudos to those that get a good one!

But, buying a core (getting harder to do) and overhaul costs vary significantly depending on the quality of the engine builder, if they use service limit parts, if they install overhauled cylinders and/or reject parts (like crankshafts people!!), if they have the tools, testing equipment, overhaul data and a significant number of other variables.

Quote:
From our shop, an engine overhauled to factory new limits isn't much less than a new engine. Everyone has their own needs, budget and performance alike. We have folks that have factory engines drop shipped to us on a regular basis for testing, balancing and blue-printing, high performance mods, and you do find some "interesting" things from time-to-time.

Two quick side notes, I don't believe Lycoming says 1 qt. of oil leakage in 5 hours is acceptable. I believe they say 1 qt usage in 5 hours is. Also, someone made the statement about the adverse affects of porting/flow matching - you can over port cylinders which will result in negative affects in terms of reliability and performance. One pilot I know whose engine was built by another shop recently told me he's losing compressions after about 5 hours of run time on his engine. This may be a result of over porting.

Everybody have a great night . . . flame on!

Rhonda Barrett-Bewley
Barrett Precision Engines, Inc.

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