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rv6a(at)rogers.com Guest
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Posted: Thu Jun 18, 2009 2:52 pm Post subject: Shower of Sparks Help |
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Hi Bob
I wired my RV6A (I think) according to your Shower of Sparks info I found on the Internet. I did this quite awhile ago, and just got around to a planned first start today. In doing some preliminary checking with the plugs out before the start, it appears I have both mags producing sparks in the start mode. The mags, vibrator and ignition switch all came out of the same aircraft (R22), thus I know they were compatible at one time.
Is there something obvious I should check that may be causing this problem?
Can continuity of the wires be checked while still attached to the swithch?
Thanks in advance.
John Crate
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mcculleyja(at)starpower.n Guest
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Posted: Thu Jun 18, 2009 5:13 pm Post subject: Shower of Sparks Help |
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John,
I'm not Bob, but are the mags both equipped with retard breaker points
as indicated by two connections on each mag? Are they Slick mags? What
are their part numbers? On most installations there will be different
part numbers with one (usually the left) being the retard breaker mag.
If they came off of a Helicopter engine (R22?)they might be using dual
retard breaker mags, which would provide TDC sparks from both mags
during start and then both reverting to normal (25 degree?advance) when
the start switch is released from the start position. This should be
good in the sense that easier starts would be expected because both sets
of plugs would be firing throughout the start up process.
Jim McCulley
==============================================================================
John wrote:
[quote] Hi Bob
I wired my RV6A (I think) according to your Shower of Sparks info I
found on the Internet. I did this quite awhile ago, and just got around
to a planned first start today. In doing some preliminary checking with
the plugs out before the start, it appears I have both mags producing
sparks in the start mode. The mags, vibrator and ignition switch all
came out of the same aircraft (R22), thus I know they were compatible at
one time.
Is there something obvious I should check that may be causing this problem?
Can continuity of the wires be checked while still attached to the swithch?
Thanks in advance.
John Crate
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nuckolls.bob(at)aeroelect Guest
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Posted: Thu Jun 18, 2009 6:02 pm Post subject: Shower of Sparks Help |
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At 05:50 PM 6/18/2009, you wrote:
Quote: | Hi Bob
I wired my RV6A (I think) according to your Shower of Sparks info I found on the Internet. I did this quite awhile ago, and just got around to a planned first start today. In doing some preliminary checking with the plugs out before the start, it appears I have both mags producing sparks in the start mode. The mags, vibrator and ignition switch all came out of the same aircraft (R22), thus I know they were compatible at one time. |
Here's a link to an article I did some years
ago on SOS systems . . . never quite got around
to polishing it up it but it's essentially complete.
http://www.aeroelectric.com/articles/Shower-of-Sparks/ShowerOfSparks.pdf
Only one mag with a second set of retard
points is hooked to the vibrator. The second
mag is prevented from operating by inclusion
of the GRD to R jumper shown in the first
of the two wiring diagrams. If both mags are
"active" then perhaps the jumper is not in
place.
How do you know that both mags are active?
Are you getting vibrator enhanced sparks from
both devices? They should not be sharing any
connections with the vibrator unless it's
specifically designed to handle a PAIR of
dual breaker mags.
Can you point me to the information you used
to do the wiring?
Bob . . .
---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------
[quote][b]
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rv6a(at)rogers.com Guest
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Posted: Thu Jun 18, 2009 8:50 pm Post subject: Shower of Sparks Help |
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Bob
The link you referenced below is the one I used to wire my SOS system (Key Switch Controlled). The GRD to R jumper was checked and is in place. The way that I know both mags are active is that, as a test before first start, I pulled a plug wired to each mag and cranked the starter to check for spark. . I don't know whether the vibrator was working at the time.
Is there a way to check the keyed ignition switch to make sure it is working properly? Could a faulty shield connection on the Right Mag at either the switch or mag terminal cause the problem?
Thanks
John
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Kellym
Joined: 10 Jan 2006 Posts: 1705 Location: Sun Lakes AZ
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Posted: Thu Jun 18, 2009 9:07 pm Post subject: Shower of Sparks Help |
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If you have an A&P handy, he should be able to sort it out. You should
have two P leads to the left mag, only one to the right. Make sure when
key switch is off, mags are in fact grounded, before going further. TC
aircraft with the SOS system use a push to start Bendix switch(pricey at
$280)which operates the vibrator when turned to start, and only
activates the starter relay when pushed toward dash. That allows
checking for pulsing signal on retard breaker P lead.
If the mags are both firing when starter is activated, right mag P lead
isn't grounded.
John wrote:
[quote]
Bob
The link you referenced below is the one I used to wire my SOS system
(Key Switch Controlled). The GRD to R jumper was checked and is in
place. The way that I know both mags are active is that, as a test
before first start, I pulled a plug wired to each mag and cranked the
starter to check for spark. . I don't know whether the vibrator was
working at the time.
Is there a way to check the keyed ignition switch to make sure it is
working properly? Could a faulty shield connection on the Right Mag at
either the switch or mag terminal cause the problem?
Thanks
John
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_________________ Kelly McMullen
A&P/IA, EAA Tech Counselor # 5286
KCHD |
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nuckolls.bob(at)aeroelect Guest
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Posted: Fri Jun 19, 2009 6:16 am Post subject: Shower of Sparks Help |
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At 11:45 PM 6/18/2009, you wrote:
Quote: |
Bob
The link you referenced below is the one I used to wire my SOS system (Key Switch Controlled). The GRD to R jumper was checked and is in place. The way that I know both mags are active is that, as a test before first start, I pulled a plug wired to each mag and cranked the starter to check for spark. . I don't know whether the vibrator was working at the time. |
What kind of spark did you get? A magneto is
capable of delivering but a single spark per
ignition even. If the shower of sparks vibrator
system is working, the left magneto should
be delivering a continuous stream of sparks
during engine cranking. Should should also
be able to hear the vibrator "buzzing".
If the key switch is bad, then the mags
are NEVER being shut off . . . not a good
thing. Be sure your shield grounds are
properly and robustly wired as shown. It
could be that you're not getting the right
mag grounded because the shield is improperly
terminated at one end or both ends.
Quote: |
Is there a way to check the keyed ignition switch to make sure it is working properly? Could a faulty shield connection on the Right Mag at either the switch or mag terminal cause the problem? |
Sure. Leave the master switch off. Disconnect
the p-lead from the R mag and put an ohmmeter
between center conductor and shield.
Turn the key switch and watch ohmmeter. You should
read less than 1 ohm in all key switch positions
except "R" and "BOTH". In particular, you're
interested in seeing the R mag get shorted in the
START position which is what the jumper does for
you. If this doesn't happen, then the switch is
probably bad . . . but check the shield grounds
first. Check out this shield termination process
if you've not already seen it.
http://aeroelectric.com/articles/shldwire/shldwire.html
I believe these key switches can be disassembled,
cleaned and lubricated. An alternative is to
use toggle switches as shown in the third
diagram. Much less expensive and easier to
maintain.
Bob . . .
---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------
[quote][b]
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rv6a(at)rogers.com Guest
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Posted: Fri Jun 19, 2009 7:42 pm Post subject: Shower of Sparks Help |
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Thanks again Bob for sharing your expertise... I'll confirm that the vibrator is working and troubleshoot the system as suggested, but before I do, could you please help me with a couple more questions I have about the SOS system? With reference to the wire between the LR terminal on the switch and the retard breaker on the left mag, is this suppose to be a shielded wire with the shield running to GND the same as the L & R p-lead? If not, what would be the consequences of using a shielded wire with the shield running to the switch ground. I know I used shielded wire for the retard breaker, but can't recall if I ran the shield to ground. I haven't had a chance to pull the switch yet to check.
Regards,
John
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nuckolls.bob(at)aeroelect Guest
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Posted: Sat Jun 20, 2009 6:52 am Post subject: Shower of Sparks Help |
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At 10:38 PM 6/19/2009, you wrote:
Quote: | Thanks again Bob for sharing your expertise... |
My pleasure sir.
Quote: | I'll confirm that the vibrator is working and troubleshoot the system as suggested, but before I do, could you please help me with a couple more questions I have about the SOS system? With reference to the wire between the LR terminal on the switch and the retard breaker on the left mag, is this suppose to be a shielded wire with the shield running to GND the same as the L & R p-lead? If not, what would be the consequences of using a shielded wire with the shield running to the switch ground. I know I used shielded wire for the retard breaker, but can't recall if I ran the shield to ground. I haven't had a chance to pull the switch yet to check. |
This lead is 'hot' only while cranking the
engine and doesn't represent a potential noise
source after the engine is running. I've seen
systems where the designer shielded all the wires
but most will leave this one un-shielded.
Bob . . .
---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
--------------------------------------- [quote][b]
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