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sound proofing a model 4

 
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canpilot03(at)yahoo.ca
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PostPosted: Thu Mar 30, 2006 7:17 am    Post subject: sound proofing a model 4 Reply with quote

Hi All,

My 582 powered model 4 is awful noisy in the cockpit! So bad it even transmits over my radio and my intercom is always activated because of the noise level!! Anyone have any solutions to remedy this .,ie; What about alumanized bubble wrap or rubberized carpet glued to the inside of the boot cowl and firewall!( I don't think the stock firwall cover does much sound deadening!!
Thanks
Gil Levesque
C-IGVL


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smokey_bear_40220(at)yaho
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PostPosted: Thu Mar 30, 2006 8:53 am    Post subject: sound proofing a model 4 Reply with quote

Hi Gill,

I assume you mean outside noise and not electrical
interference.

What muffler are you using and where does the exaust
exit compared to your cockpit?

How is your vibration level?

Is it engine noise, prop noise, wind noise, or all the
above?

Soundproofing is always a problem. Initially I was
going to make my plane as quiet as I could, until I
found out what it would weigh! In many cases you need
weight to dampen sound, so right off you have a
conflict.

Instead of starting there, I would suggest using a
headset hooked to your intercom to find the loudest
sources and attack them first. If you can use just a
microphone, it will be better.

Start on the ground with the plane tied down and
running. Use the free headset microphone by moving it
around the cockpit to locate firewall sound leaks,
drumming, etc and listen on your other headset. Check
everywhere in the cockpit with the doors closed.
Windscreen, cowl sides, floor, behind the panel...

When you find specific areas, you can consentrate on
sealing them off or padding them as necessary.
Aircraft Spruce has quite a lot of products for this.
You can buy from them, or just look at the product and
find a local substute, but be careful of flamable and
toxic materials.

When you have addressed the problems on the ground,
test while flying. You have to have someone flying
while someone else is doing the sound hunting. It
gets a bit crouded, but that is the best way.

Thin windscreens and door panels are a source that
takes thickness and weight to fix.` I left my doors
thin.

I have a padded firewall with a tight fit to the cowl.
The tight fit helped a lot. I also added insolation
under the floor where the exhaust exits. In my case,
it is fine in cruise, and only a problem now at high
power. I turned the squelch up, but could use a
little more noise reduction.

For my exhaust, I added about a foot square of SS mesh
screen rolled up and fastened into the exhaust to
dampen the engine pop. It is a 2" exhaust pipe, so it
can handle the mesh along the walls. Very light
weight and not restricting, but it helps. Kinda like
a 6 oz glasspack muffler.

If approached this way, you might be able to reduce
the noise enough without adding too much weight.

Hope that helps.

Kurt S.

--- Gill Levesque <canpilot03(at)yahoo.ca> wrote:
Quote:
Hi All,

My 582 powered model 4 is awful noisy in the
cockpit! So bad it even transmits over my radio and
my intercom is always activated because of the noise
level!! Anyone have any solutions to remedy this
.,ie; What about alumanized bubble wrap or
rubberized carpet glued to the inside of the boot
cowl and firewall!( I don't think the stock firwall
cover does much sound deadening!!
Thanks
Gil
Levesque
C-IGVL


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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?Kitfox-List
Back to top
canpilot03(at)yahoo.ca
Guest





PostPosted: Thu Mar 30, 2006 9:19 am    Post subject: sound proofing a model 4 Reply with quote

Kurt,
The noise is mostly engine!
Gil
kurt schrader smokey_bear_40220(at)yahoo.com wrote:

Hi Gill,

I assume you mean outside noise and not electrical
interference.

What muffler are you using and where does the exaust
exit compared to your cockpit?

How is your vibration level?

Is it engine noise, prop noise, wind noise, or all the
above?

Soundproofing is always a problem. Initially I was
going to make my plane as quiet as I could, until I
found out what it would weigh! In many cases you need
weight to dampen sound, so right off you have a
conflict.

Instead of starting there, I would suggest using a
headset hooked to your intercom to find the loudest
sources and attack them first. If you can use just a
microphone, it will be better.

Start on the ground with the plane tied down and
running. Use the free headset microphone by moving
it
around the cockpit to locate firewall sound leaks,
drumming, etc and listen on your other headset. Check
everywhere in the cockpit with the doors closed.
Windscreen, cowl sides, floor, behind the panel...

When you find specific areas, you can consentrate on
sealing them off or padding them as necessary.
Aircraft Spruce has quite a lot of products for this.
You can buy from them, or just look at the product and
find a local substute, but be careful of flamable and
toxic materials.

When you have addressed the problems on the ground,
test while flying. You have to have someone flying
while someone else is doing the sound hunting. It
gets a bit crouded, but that is the best way.

Thin windscreens and door panels are a source that
takes thickness and weight to fix.` I left my doors
thin.

I have a padded firewall with a tight fit to the cowl.
The tight fit helped a lot. I also added
insolation
under the floor where the exhaust exits. In my case,
it is fine in cruise, and only a problem now at high
power. I turned the squelch up, but could use a
little more noise reduction.

For my exhaust, I added about a foot square of SS mesh
screen rolled up and fastened into the exhaust to
dampen the engine pop. It is a 2" exhaust pipe, so it
can handle the mesh along the walls. Very light
weight and not restricting, but it helps. Kinda like
a 6 oz glasspack muffler.

If approached this way, you might be able to reduce
the noise enough without adding too much weight.

Hope that helps.

Kurt S.

--- Gill Levesque <canpilot03(at)yahoo.ca> wrote:
Quote:
Hi All,

My 582 powered model 4 is awful noisy in the
cockpit! So bad it even transmits over my radio and
my intercom is always activated because of the noise
level!! Anyone have any solutions to remedy this
.,ie; What about
alumanized bubble wrap or

Quote:
rubberized carpet glued to the inside of the boot
cowl and firewall!( I don't think the stock firwall
cover does much sound deadening!!
Thanks
Gil
Levesque
C-IGVL







---------------------------------


- The Matronics Kitfox-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?Kitfox-List
Back to top
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