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Bus Voltage

 
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Speedy11(at)aol.com
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PostPosted: Thu Sep 17, 2009 7:39 am    Post subject: Bus Voltage Reply with quote

In the comment below, Bob said that the bus (main?) should display 14+ volts. Mine displays 13.5 with the engine running, 60A Plane Power alternator on, and normal electrical loads of about 22-24 Amps. Initial Amp spike is up to 45 just after start as battery recharges, but volts average 13.5 with occasional spike to 13.7.
Should the PP alternator be putting out more? Is it adjustable?
Stan Sutterfield

Quote:
> Under what conditions? With the engine running and the
Quote:
alternator supporting all the ship's electrical loads,
one would expect 14.2 to 14.6 volts on the bus.




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frank.hinde(at)hp.com
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PostPosted: Thu Sep 17, 2009 8:05 am    Post subject: Bus Voltage Reply with quote

Well PP sits at 13.7V continuously (as shown on the Dynon EMS..Then one day I measured the actual battery voltage and it was over 14V...So I took the highly technal path and chose to ignore it..Smile. But it is a curiosity I'd like to get to the bottom of one day.


Frank

From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Speedy11(at)aol.com
Sent: Thursday, September 17, 2009 8:28 AM
To: aeroelectric-list(at)matronics.com
Subject: Bus Voltage

In the comment below, Bob said that the bus (main?) should display 14+ volts. Mine displays 13.5 with the engine running, 60A Plane Power alternator on, and normal electrical loads of about 22-24 Amps. Initial Amp spike is up to 45 just after start as battery recharges, but volts average 13.5 with occasional spike to 13.7.
Should the PP alternator be putting out more? Is it adjustable?
Stan Sutterfield

Quote:
> Under what conditions? With the engine running and the
Quote:
alternator supporting all the ship's electrical loads,
one would expect 14.2 to 14.6 volts on the bus.





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nuckolls.bob(at)aeroelect
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PostPosted: Thu Sep 17, 2009 8:06 am    Post subject: Bus Voltage Reply with quote

At 10:27 AM 9/17/2009, you wrote:
Quote:
In the comment below, Bob said that the bus (main?) should display 14+ volts. Mine displays 13.5 with the engine running, 60A Plane Power alternator on, and normal electrical loads of about 22-24 Amps. Initial Amp spike is up to 45 just after start as battery recharges, but volts average 13.5 with occasional spike to 13.7.
Should the PP alternator be putting out more?

Yes . . . and it MAY be . . .

Quote:
Is it adjustable?

I don't think so. Plane Power starts with
a suitable IR alternator core and simply
modifies it to bring the field supply lead
to the outside world so that OV protection
and pilot operated switches have ABSOLUTE,
LOW-ENERGY control over alternator operations.

Internal regulators for alternators are
modern integrated circuits. Its EASY to trim
their regulation set-points for the design
goal value during manufacture. 14.2 to 14.6
volts has been the benchmark window for
as long as I can remember. I'm not aware
of any example of user adjustable, internal
regulators.

Let's eliminate potential sources of uncertainty.
First, make sure that the voltmeter you're
citing agrees with other voltmeters to within
0.1 volts. Check it against a Fluke instrument
if you can. Know too that the regulator senses
voltage at the b-lead terminal . . . so it's
possible that system loads combined with system
wiring resistance between b-lead and your voltmeter's
sense point may be accounting for your observation.
GROUND systems can contribute to a voltage drop
too.

Do a voltage measurement right at the b-lead
terminal reference to the alternator's case
ground. The alternator may be performing as
advertised with the voltage being tossed off
in installation errors.

Check with Plane Power. Ask them what their
design-goal set-point value is. Just because
I've never seen a 13.8v regulator doesn't mean
they don't exist.


Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------

[quote][b]


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tim2542(at)sbcglobal.net
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PostPosted: Thu Sep 17, 2009 3:10 pm    Post subject: Bus Voltage Reply with quote

I think this answers a question I had about PP alternators, which is are the regulators linear like B&C? I gather they are not but still wondering if it is really that important. Nobody seems to be having trouble with noise from them.
Tim Andres


From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
To: aeroelectric-list(at)matronics.com
Sent: Thursday, September 17, 2009 9:04:43 AM
Subject: Re: AeroElectric-List: Bus Voltage

At 10:27 AM 9/17/2009, you wrote:
Quote:
In the comment below, Bob said that the bus (main?) should display 14+ volts. Mine displays 13.5 with the engine running, 60A Plane Power alternator on, and normal electrical loads of about 22-24 Amps. Initial Amp spike is up to 45 just after start as battery recharges, but volts average 13.5 with occasional spike to 13.7.
Should the PP alternator be putting out more?

Yes . . . and it MAY be . . .

Quote:
Is it adjustable?

I don't think so. Plane Power starts with
a suitable IR alternator core and simply
modifies it to bring the field supply lead
to the outside world so that OV protection
  and pilot operated switches have ABSOLUTE,
LOW-ENERGY control over alternator operations.

Internal regulators for alternators are
modern integrated circuits. Its EASY to trim
their regulation set-points for the design
goal value during manufacture. 14.2 to 14.6
volts has been the benchmark window for
  as long as I can remember. I'm not aware
of any example of user adjustable, internal
regulators.

Let's eliminate potential sources of uncertainty.
First, make sure that the voltmeter you're
citing agrees with other voltmeters to within
0.1 volts. Check it against a Fluke instrument
if you can. Know too that the regulator senses
voltage at the b-lead terminal . . . so it's
possible that system loads combined with system
wiring resistance between b-lead and your voltmeter's
sense point may be accounting for your observation.
GROUND systems can contribute to a voltage drop
too.

Do a voltage measurement right at the b-lead
terminal reference to the alternator's case
ground. The alternator may be performing as
advertised with the voltage being tossed off
in installation errors.

Check with Plane Power. Ask them what their
design-goal set-point value is. Just because
I've never seen a 13.8v regulator doesn't mean
they don't exist.


  Bob . . .

---------------------------------------
( . . .  a long habit of not thinking )
  ( a thing wrong, gives it a superficial )
  ( appearance of being right . . .   )
(       )
  (   -Thomas Paine 1776- )
---------------------------------------

Quote:
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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Thu Sep 17, 2009 4:12 pm    Post subject: Bus Voltage Reply with quote

Plane power offers a number of different alternators, including PMA'd
versions for certified aircraft, that clearly require the original
external regulator. Their experimental versions are the internally
regulated models. So you can have pretty much which flavor pleases you.

Tim Andres wrote:
Quote:
I think this answers a question I had about PP alternators, which is are
the regulators linear like B&C? I gather they are not but still
wondering if it is really that important. Nobody seems to be having
trouble with noise from them.
Tim Andres

------------------------------------------------------------------------
*From:* "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com>
*To:* aeroelectric-list(at)matronics.com
*Sent:* Thursday, September 17, 2009 9:04:43 AM
*Subject:* Re: Bus Voltage

At 10:27 AM 9/17/2009, you wrote:
> In the comment below, Bob said that the bus (main?) should display 14+
> volts. Mine displays 13.5 with the engine running, 60A Plane Power
> alternator on, and normal electrical loads of about 22-24 Amps.
> Initial Amp spike is up to 45 just after start as battery recharges,
> but volts average 13.5 with occasional spike to 13.7.
> Should the PP alternator be putting out more?

Yes . . . and it MAY be . . .

> Is it adjustable?

I don't think so. Plane Power starts with
a suitable IR alternator core and simply
modifies it to bring the field supply lead
to the outside world so that OV protection
and pilot operated switches have ABSOLUTE,
LOW-ENERGY control over alternator operations.

Internal regulators for alternators are
modern integrated circuits. Its EASY to trim
their regulation set-points for the design
goal value during manufacture. 14.2 to 14.6
volts has been the benchmark window for
as long as I can remember. I'm not aware
of any example of user adjustable, internal
regulators.

Let's eliminate potential sources of uncertainty.
First, make sure that the voltmeter you're
citing agrees with other voltmeters to within
0.1 volts. Check it against a Fluke instrument
if you can. Know too that the regulator senses
voltage at the b-lead terminal . . . so it's
possible that system loads combined with system
wiring resistance between b-lead and your voltmeter's
sense point may be accounting for your observation.
GROUND systems can contribute to a voltage drop
too.

Do a voltage measurement right at the b-lead
terminal reference to the alternator's case
ground. The alternator may be performing as
advertised with the voltage being tossed off
in installation errors.

Check with Plane Power. Ask them what their
design-goal set-point value is. Just because
I've never seen a 13.8v regulator doesn't mean
they don't exist.

Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------

*http://www.matronics.com/Navigator?AeroElectric-Li========
========== *

*


*


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tim2542(at)sbcglobal.net
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PostPosted: Thu Sep 17, 2009 4:58 pm    Post subject: Bus Voltage Reply with quote

Thanks but the question is are the PP regulators linear or switchers?

---


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PostPosted: Fri Sep 18, 2009 5:40 am    Post subject: Bus Voltage Reply with quote

At 07:49 PM 9/17/2009, you wrote:
Quote:


Thanks but the question is are the PP regulators linear or switchers?

If they're internal, then they are duty-cycle switched.
External can be either but linears are very rare. Probably
less than 5% of the total market. As it turns out, all
the excitement we had about 20 years ago for noise
reduction by "going linear" was not well founded in
physics. There's no reason for switchers . . . especially
those that are built in . . . to be significant noise
sources.

Moral: don't shy away from switchers 'cause they're
"quieter" . . .
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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chasb(at)satx.rr.com
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PostPosted: Fri Sep 18, 2009 8:49 am    Post subject: Bus Voltage Reply with quote

With reference to the bus voltage discussion below:

I have a B&C 55 amp alternator with a generic Ford regulator. The Ford regulator is bench adjustable and I had it set to 14.2 volts. My voltage sensing set up measures system voltage from the endurance bus and, under normal conditions, reads a steady 13.7 volts. Under normal (main bus) operation, the endurance bus gets its power via the main bus through a diode resulting in a measurable voltage drop. Switching to the endurance bus, power is provided directly to the endurance bus from the battery contactor and the voltage then reads a steady 14.2 volts. I can detect no change in avionics and instruments performance regardless of the bus used.
In the situation cited below, system voltage may read low depending on where in the system the voltage is measured.
Charlie Brame
RV-6A N11CB
San Anton
--------------------------------------------------------

Time: 09:06:32 AM PST US
From: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)>
Subject: Re: Bus Voltage

At 10:27 AM 9/17/2009, you wrote:
Quote:
In the comment below, Bob said that the bus (main?) should display
14+ volts. Mine displays 13.5 with the engine running, 60A Plane
Power alternator on, and normal electrical loads of about 22-24
Amps. Initial Amp spike is up to 45 just after start as battery
recharges, but volts average 13.5 with occasional spike to 13.7.
Should the PP alternator be putting out more?

Yes . . . and it MAY be . . .

Quote:
Is it adjustable?

I don't think so. Plane Power starts with
a suitable IR alternator core and simply
modifies it to bring the field supply lead
to the outside world so that OV protection
and pilot operated switches have ABSOLUTE,
LOW-ENERGY control over alternator operations.

Internal regulators for alternators are
modern integrated circuits. Its EASY to trim
their regulation set-points for the design
goal value during manufacture. 14.2 to 14.6
volts has been the benchmark window for
as long as I can remember. I'm not aware
of any example of user adjustable, internal
regulators.

Let's eliminate potential sources of uncertainty.
First, make sure that the voltmeter you're
citing agrees with other voltmeters to within
0.1 volts. Check it against a Fluke instrument
if you can. Know too that the regulator senses
voltage at the b-lead terminal . . . so it's
possible that system loads combined with system
wiring resistance between b-lead and your voltmeter's
sense point may be accounting for your observation.
GROUND systems can contribute to a voltage drop
too.

Do a voltage measurement right at the b-lead
terminal reference to the alternator's case
ground. The alternator may be performing as
advertised with the voltage being tossed off
in installation errors.

Check with Plane Power. Ask them what their
design-goal set-point value is. Just because
I've never seen a 13.8v regulator doesn't mean
they don't exist.
Bob . . .

[quote][b]


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PostPosted: Fri Sep 18, 2009 5:20 pm    Post subject: Bus Voltage Reply with quote

At 11:36 AM 9/18/2009, you wrote:
Quote:
With reference to the bus voltage discussion below:

I have a B&C 55 amp alternator with a generic Ford regulator. The
Ford regulator is bench adjustable and I had it set to 14.2 volts.
My voltage sensing set up measures system voltage from the endurance
bus and, under normal conditions, reads a steady 13.7 volts. Under
normal (main bus) operation, the endurance bus gets its power via
the main bus through a diode resulting in a measurable voltage drop.
Switching to the endurance bus, power is provided directly to the
endurance bus from the battery contactor and the voltage then reads
a steady 14.2 volts. I can detect no change in avionics and
instruments performance regardless of the bus used.

Those readings are "as expected" and conform to design
goals.
Quote:
In the situation cited below, system voltage may read low depending
on where in the system the voltage is measured.

Agreed.

Once the energy leaves the alternator, the ONLY thing
that can contribute to voltage drops is wire sizing
versus loads on those wires . . . and (to a lesser extent)
resistances that pile up in the sum-total of pressure
joints. If the battery is measuring 14.2 to 14.6 then
the alternator is doing it's job and the battery gets
100% topped off. Wire between the alternator and battery
is always "fat" wires. After that, any unacceptable losses
in available voltage MUST be from errors of design or
installation.
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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user9253



Joined: 28 Mar 2008
Posts: 1921
Location: Riley TWP Michigan

PostPosted: Fri Sep 18, 2009 7:45 pm    Post subject: Bus Voltage Reply with quote

Stan,
A good test is to compare the bus voltage with light loads to the bus voltage with heavy loads. If there is a big difference, then there is a lot of resistance in the circuit, possibly from too small wire or from bad connections.
Joe
[quote][b]


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PostPosted: Sat Sep 19, 2009 10:50 am    Post subject: Bus Voltage Reply with quote

Joe,
Thanks for your comment.
I have taken notice of the voltage during light and heaviest loads and it remains steady at 13.5. The light loading was about 3 Amps and heavy was about 32A (everything on).
So, I'll take readings as Bob suggested and see what I find.
Stan
Quote:
Stan,
A good test is to compare the bus voltage with light loads to the bus
voltage with heavy loads. If there is a big difference, then there is a
lot of resistance in the circuit, possibly from too small wire or from
bad connections.
Joe



[quote][b]


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PostPosted: Mon Sep 21, 2009 9:52 am    Post subject: Bus Voltage Reply with quote

Joe,
I took careful notice of the bus voltage yesterday as I loaded up the bus and you've brought up a good point. At an 8 amp load, the bus voltage was 13.5. At 29 amps it dropped to 13.2 and stayed there until I reduced the load. So, I must have too small a wire from the alternator to the bus. I'll consider changing it.
Thanks,
Stan Sutterfield

Quote:
Joe,
Thanks for your comment.
I have taken notice of the voltage during light and heaviest loads and it remains steady at 13.5. The light loading was about 3 Amps and heavy was about 32A (everything on).
So, I'll take readings as Bob suggested and see what I find.
Stan
Quote:
Stan,
A good test is to compare the bus voltage with light loads to the bus
voltage with heavy loads. If there is a big difference, then there is a
lot of resistance in the circuit, possibly from too small wire or from
bad connections.
Joe



[quote][b]


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