Matronics Email Lists Forum Index Matronics Email Lists
Web Forum Interface to the Matronics Email Lists
 
 Get Email Distribution Too!Get Email Distribution Too!    FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 

Front Gear Leg Bolt Hole Wear

 
Post new topic   Reply to topic    Matronics Email Lists Forum Index -> RV-List
View previous topic :: View next topic  
Author Message
stucklfw(at)westinghouse.
Guest





PostPosted: Thu Oct 22, 2009 3:37 am    Post subject: Front Gear Leg Bolt Hole Wear Reply with quote

I posted this on the Van's Airforce site last week, but thought that it might be a good idea to add it to this site as well. The type of locktite I think was #609, but am not sure as the container label has worn off..
It's interesting to note that , while the front gear leg mounting holes have worn, there haven't been any reported instances of the main gear leg mounting hole wearing…. This front gear fix probably should be used on all new assemblies…..

Fred

Hi All,

I just got done repairing the front gear leg mount bolt hole on my RV-7A a while back. There was a slight bit of wear due to the bolt either loosening and/or the front fork being too tight, causing excessive torque on the gear leg during turns. In any case, there was a slight amount of rotation in the gear leg with the bolt loose, indicating that the bolt holes were slightly oblong...
Here's what I did to fix the problem. First I tied down the tail, and removed the front gear leg. Next, I cleaned both the top mount area and the lower mount area of any grease. I did the same to the gear leg, but re-greased the lower mount area where it comes into contact with the mount. Then I applied permanent Lock-Tight to the inside of the upper mount area, and also coated the top mount area of the gear leg. The gear leg was then inserted back into the mount and the bolt partially re-inserted. (My bolt inserts from the top. The firewall has an indentation for the nut. There is no hole in the firewall for the bolt...).
Next I used a small amount of "Liquid Steel" into the worn areas of the gear leg mounting bolt holes. (Since there was very little wear, I did this instead of drilling out the mount/gear to a larger size bolt, or inserting a taper pin.) The bolt was then torqued normally. I let the assembly dry before testing it for any movement. Solid....
I've flown over 100 Hours after that fix was performed, and still have no movement in the front gear leg upper mount area. I have checked it at every oil change for any signs of movement....
With the history of issues in this area, it would seem prudent to do the final front gear leg assembly with Lock-Tight on the upper mount area. This would prevent the re-occurring issue that we've seen in this area on the -A RV models.... And I've seen it happen to every RV-XA that I've owned....
__________________
Fred Stucklen
RV-7A N924RV Flying
RV-6A N926RV 875 Hrs (Sold)
RV-6A N925RV 2008 Hrs (Sold)


[quote][b]


- The Matronics RV-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?RV-List
Back to top
kahamer(at)bigpond.net.au
Guest





PostPosted: Thu Oct 22, 2009 4:45 am    Post subject: Front Gear Leg Bolt Hole Wear Reply with quote

I used LOCTITE 680 on top and bottom area(nose gear) and no movement after 90 hours any more……

Karl
7A



From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of Stucklen, Frederic W
Sent: Thursday, 22 October 2009 10:19 PM
To: rv-list(at)matronics.com
Subject: Front Gear Leg Bolt Hole Wear




I posted this on the Van's Airforce site last week, but thought that it might be a good idea to add it to this site as well. The type of locktite I think was #609, but am not sure as the container label has worn off..
It's interesting to note that , while the front gear leg mounting holes have worn, there haven't been any reported instances of the main gear leg mounting hole wearing…. This front gear fix probably should be used on all new assemblies…..

Fred

Hi All,

I just got done repairing the front gear leg mount bolt hole on my RV-7A a while back. There was a slight bit of wear due to the bolt either loosening and/or the front fork being too tight, causing excessive torque on the gear leg during turns. In any case, there was a slight amount of rotation in the gear leg with the bolt loose, indicating that the bolt holes were slightly oblong...
Here's what I did to fix the problem. First I tied down the tail, and removed the front gear leg. Next, I cleaned both the top mount area and the lower mount area of any grease. I did the same to the gear leg, but re-greased the lower mount area where it comes into contact with the mount. Then I applied permanent Lock-Tight to the inside of the upper mount area, and also coated the top mount area of the gear leg. The gear leg was then inserted back into the mount and the bolt partially re-inserted. (My bolt inserts from the top. The firewall has an indentation for the nut. There is no hole in the firewall for the bolt...).
Next I used a small amount of "Liquid Steel" into the worn areas of the gear leg mounting bolt holes. (Since there was very little wear, I did this instead of drilling out the mount/gear to a larger size bolt, or inserting a taper pin.) The bolt was then torqued normally. I let the assembly dry before testing it for any movement. Solid....
I've flown over 100 Hours after that fix was performed, and still have no movement in the front gear leg upper mount area. I have checked it at every oil change for any signs of movement....
With the history of issues in this area, it would seem prudent to do the final front gear leg assembly with Lock-Tight on the upper mount area. This would prevent the re-occurring issue that we've seen in this area on the -A RV models.... And I've seen it happen to every RV-XA that I've owned....
__________________
Fred Stucklen
RV-7A N924RV Flying
RV-6A N926RV 875 Hrs (Sold)
RV-6A N925RV 2008 Hrs (Sold)

Quote:
http://www.matronics.com/Navigator?RV-List
0
Quote:
1
Quote:
2
Quote:
3
Quote:
4
Quote:
5
Quote:
6
Quote:
7
Quote:
8
Quote:
9
No virus found in this incoming message. Checked by AVG - www.avg.com 270.14.19/2438 - Release Date: 10/21/09 16:44:00 [quote][b]


- The Matronics RV-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?RV-List
Back to top
Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Thu Oct 22, 2009 5:29 am    Post subject: Front Gear Leg Bolt Hole Wear Reply with quote

Thanks Fred,
Could you give us some tech data on the "Liquid Steel" please?
Dale Ensing
[quote] ---


- The Matronics RV-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?RV-List

_________________
Dale Ensing
RV-6A
Aero Plantation
Weddington NC
Back to top
View user's profile Send private message Send e-mail
Display posts from previous:   
Post new topic   Reply to topic    Matronics Email Lists Forum Index -> RV-List All times are GMT - 8 Hours
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You can download files in this forum


Powered by phpBB © 2001, 2005 phpBB Group