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This just in from the shop

 
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rickofudall



Joined: 19 Sep 2009
Posts: 1392
Location: Udall, KS, USA

PostPosted: Wed Oct 28, 2009 12:12 pm    Post subject: This just in from the shop Reply with quote

It's blowing like mad here today and storms are expected tonight and tomorrow before a predicted weekend of good flying weather so I to the shop this morning and finished up my prop extension. It got stalled when I couldn't get good quality, i.e. not chicom and not carbon steel, taps but the UPS man brought me new ones from McMaster Carr first thing this morning. Specs: 2.5" long, 2024 T3 aluminum, everything concentric within .0005", ends (mount surfaces) parallel with .0002". 
Now all I have to wait on is the metric 8.8 SHCS to mount it. I finally found a source that would sell me less than 100.
Before someone asks, the distance between flanges is too small to get a bolt in between that is long enough to go through the gearbox propeller flange with enough threads proud to use a lock nut so I drilled pass through holes for the heads of the SHCS and offset the propeller mount holes 30 degrees.
Now to deburr, degrease, alodine and it's ready to mount.
Rick Girard
do not archive


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beauford



Joined: 25 Apr 2007
Posts: 127
Location: Brandon, FL

PostPosted: Wed Oct 28, 2009 12:28 pm    Post subject: This just in from the shop Reply with quote

....a work of art, Brother Girard... Wow...!

beauford
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[quote] ---


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slyck(at)frontiernet.net
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PostPosted: Wed Oct 28, 2009 2:04 pm    Post subject: This just in from the shop Reply with quote

admirable.....
BB

On 28, Oct 2009, at 4:12 PM, Richard Girard wrote:

Quote:
It's blowing like mad here today and storms are expected tonight and
tomorrow before a predicted weekend of good flying weather so I to
the shop this morning and finished up my prop extension. It got
stalled when I couldn't get good quality, i.e. not chicom and not
carbon steel, taps but the UPS man brought me new ones from McMaster
Carr first thing this morning.
Specs: 2.5" long, 2024 T3 aluminum, everything concentric within .
0005", ends (mount surfaces) parallel with .0002".
Now all I have to wait on is the metric 8.8 SHCS to mount it. I
finally found a source that would sell me less than 100.
Before someone asks, the distance between flanges is too small to
get a bolt in between that is long enough to go through the gearbox
propeller flange with enough threads proud to use a lock nut so I
drilled pass through holes for the heads of the SHCS and offset the
propeller mount holes 30 degrees.
Now to deburr, degrease, alodine and it's ready to mount.

Rick Girard
do not archive

<2.5 inch extension 2.jpg>


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russkinne(at)mac.com
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PostPosted: Wed Oct 28, 2009 2:19 pm    Post subject: This just in from the shop Reply with quote

Rick, that's a beautiful piece of work. Would that every piece of
every aircraft were made as well -- for SURE, experimentals.
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On Oct 28, 2009, at 6:03 PM, robert bean wrote:

Quote:


admirable.....
BB

On 28, Oct 2009, at 4:12 PM, Richard Girard wrote:

> It's blowing like mad here today and storms are expected tonight
> and tomorrow before a predicted weekend of good flying weather so
> I to the shop this morning and finished up my prop extension. It
> got stalled when I couldn't get good quality, i.e. not chicom and
> not carbon steel, taps but the UPS man brought me new ones from
> McMaster Carr first thing this morning.
> Specs: 2.5" long, 2024 T3 aluminum, everything concentric within .
> 0005", ends (mount surfaces) parallel with .0002".
> Now all I have to wait on is the metric 8.8 SHCS to mount it. I
> finally found a source that would sell me less than 100.
> Before someone asks, the distance between flanges is too small to
> get a bolt in between that is long enough to go through the
> gearbox propeller flange with enough threads proud to use a lock
> nut so I drilled pass through holes for the heads of the SHCS and
> offset the propeller mount holes 30 degrees.
> Now to deburr, degrease, alodine and it's ready to mount.
>
> Rick Girard
> do not archive
>
> <2.5 inch extension 2.jpg>



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