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Oil filter apology

 
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saolesen(at)sirentel.net
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PostPosted: Wed Nov 04, 2009 9:22 pm    Post subject: Oil filter apology Reply with quote

On Aug 11, I made a post about my crushed Kelly oil filter and
included pictures. I want to set the record straight. The failed
filter was the wrong filter for the engine. I am both sorry for and
embarrassed by my mistake. The difference between the correct filter
(48108-1) and the incorrect filter(48110) is an internal oil bypass
valve in the correct filter. I was unaware until about a week ago
that there was any substantive difference between the two filters
other than the 108 had female threads and the 110 had male
threading. I'll explain how all of this happened.

I was at home and going to do an Aircraft Spruce order and remembered
that I needed more oil filters. I didn't remember the filter number
so I looked it up in the A/C Spruce catalog where the IO-540 was
listed under the 110 filter. When I got the 110's it was obvious
that one filter(110) was male and the other filter (108) female.
That wasn't a big problem because the male adapter for the ECI angled
filter adapter came off with the 108 filter. I figured there was no
sense of messing around with the male adapter if it comes off easily--
just use the filter with the male threading built in. So I put the
110 filter on and flew with no indications that there were any
problems until I took it off and found the filter media crushed
inside the metal shell. This was around OSH time so I asked Kelly
what might be the problem. The very short answer from them was the
engine. I also asked the Mattituck guy what might be the problem.
His answer was the filter. I emailed the Light Plane Maintenance
editor and asked the same question and his answer was the filter. I
also had emails from people on the RV-10 list telling me to check the
engine and hoses which I did. Nothing seemed amiss with the engine,
hoses, or oil pressure. Since I could find nothing wrong with the
engine and I ordered new Champion filters and put a new Champ 110
on. I checked it regularly and it wasn't looking distressed at all.
There were no signs of crushing. I thought my problems were over.

While all of this was going on Kim Santerre of LPM wanted pictures of
my crushed filter and I sent them. He was doing an article in LPM on
defective filters and my problem fit right in. The article appeared
last month in LPM with my filter pictures prominently on the cover.
Kelly was not happy about the coverage and started discussions with
LPM. While digging deeper to address Kelly's concerns, Santerre
contacted Mattituck and found out that my model engine ships with the
ECI angle adapter and should have a 108 filter because the adapter
has no bypass valve. Santerre thought that I must have the straight
adapter with the integral oil bypass valve since I was using the 110
filter. That's when I found out about the real difference between a
108 and a 110. It was very embarrassing to tell him that I had an
angled adapter and I should have been using the 108 filter. A
clarification is to appear in the next issue of LPM. Kim Santerre
has been very gracious during all of this fiasco.

Apparently I'm not the only owner who has been confused about the the
108 and 110 filters. Mattituck has a warning that they now ship with
the ECI adapter equipped engines. My engine was shipped in July,
2007 and the warning came out in Oct 2007. See the attachment. I
think that ECI has a poor adapter design since it is possible to
remove the male threading with no difficulty. A fixed male thread
design would make it impossible to use the wrong filter. I still
think that the Champion filter is superior to the Kelly since it
survived in a situation where the Kelly failed although I'm sure the
Kelly will work just fine in the proper installation.

Sheldon Olesen

N475PV 119 hrs.


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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Wed Nov 04, 2009 10:53 pm    Post subject: Oil filter apology Reply with quote

Wow Sheldon, thanks for the update on the situation. It's actually
comforting to know that it was something so simple yet so confusing,
and not some other wild engine problem.

For the builders out there, make sure you read ALL of the line
in his post....don't just skim in. The 48110 filter is indeed
the right filter for many of us. And, for people who have
the adapter from ECI like Sheldon does, the 48108 is the right
one. So don't just skim the post without coming away with the
full understanding, or you may inadvertently get the wrong
filter.

Sheldon, do you know if ECI is basically the ONLY adapter that
we have to worry about this with? I know in my case I just
have the standard straight adapter, and I need to use the
48110 male thread filter. But I'm curious....does the B&C
or any other filter adapter bring potential issues for other
builders? Up until now, I basically thought the 48110 was
the "only" filter for our engines. Especially when you
see this page:
http://www.aircraftspruce.com/pdf/2010Individual/Cat10304.pdf

The 48108 doesn't even list a 540 model...but as you found,
that's not the same if you run the ECI adapter.

Thanks for the post...I know a few TMX engine buyers, so
I'm sure it'll be something they'll want to know.

Tim Olson - RV-10 N104CD

Sheldon Olesen wrote:
Quote:
On Aug 11, I made a post about my crushed Kelly oil filter and included
pictures. I want to set the record straight. The failed filter was the
wrong filter for the engine. I am both sorry for and embarrassed by my
mistake. The difference between the correct filter(48108-1) and the
incorrect filter(48110) is an internal oil bypass valve in the correct
filter. I was unaware until about a week ago that there was any
substantive difference between the two filters other than the 108 had
female threads and the 110 had male threading. I'll explain how all of
this happened.

I was at home and going to do an Aircraft Spruce order and remembered
that I needed more oil filters. I didn't remember the filter number so
I looked it up in the A/C Spruce catalog where the IO-540 was listed
under the 110 filter. When I got the 110's it was obvious that one
filter(110) was male and the other filter (108) female. That wasn't a
big problem because the male adapter for the ECI angled filter adapter
came off with the 108 filter. I figured there was no sense of messing
around with the male adapter if it comes off easily--just use the filter
with the male threading built in. So I put the 110 filter on and flew
with no indications that there were any problems until I took it off and
found the filter media crushed inside the metal shell. This was around
OSH time so I asked Kelly what might be the problem. The very short
answer from them was the engine. I also asked the Mattituck guy what
might be the problem. His answer was the filter. I emailed the Light
Plane Maintenance editor and asked the same question and his answer was
the filter. I also had emails from people on the RV-10 list telling me
to check the engine and hoses which I did. Nothing seemed amiss with
the engine, hoses, or oil pressure. Since I could find nothing wrong
with the engine and I ordered new Champion filters and put a new Champ
110 on. I checked it regularly and it wasn't looking distressed at
all. There were no signs of crushing. I thought my problems were over.

While all of this was going on Kim Santerre of LPM wanted pictures of my
crushed filter and I sent them. He was doing an article in LPM on
defective filters and my problem fit right in. The article appeared
last month in LPM with my filter pictures prominently on the cover.
Kelly was not happy about the coverage and started discussions with
LPM. While digging deeper to address Kelly's concerns, Santerre
contacted Mattituck and found out that my model engine ships with the
ECI angle adapter and should have a 108 filter because the adapter has
no bypass valve. Santerre thought that I must have the straight adapter
with the integral oil bypass valve since I was using the 110 filter.
That's when I found out about the real difference between a 108 and a
110. It was very embarrassing to tell him that I had an angled adapter
and I should have been using the 108 filter. A clarification is to
appear in the next issue of LPM. Kim Santerre has been very gracious
during all of this fiasco.

Apparently I'm not the only owner who has been confused about the the
108 and 110 filters. Mattituck has a warning that they now ship with
the ECI adapter equipped engines. My engine was shipped in July, 2007
and the warning came out in Oct 2007. See the attachment. I think
that ECI has a poor adapter design since it is possible to remove the
male threading with no difficulty. A fixed male thread design would
make it impossible to use the wrong filter. I still think that the
Champion filter is superior to the Kelly since it survived in a
situation where the Kelly failed although I'm sure the Kelly will work
just fine in the proper installation.



Sheldon Olesen

N475PV 119 hrs.



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Bob Turner



Joined: 03 Jan 2009
Posts: 885
Location: Castro Valley, CA

PostPosted: Thu Nov 05, 2009 12:11 am    Post subject: Re: Oil filter apology Reply with quote

I can give you another reference point. Our stock 182 always used the 48110 and the Cessna oil filter adaptor, until the last overhaul, when the adaptor was replaced with the latest version, and the filter changed to a 48108. At least, the shop put a sticker on the firewall, warning "Use only filters with an internal relief valve".

So there are other adaptors that need the 48108 filter.


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Bob Turner
RV-10 QB
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bcondrey



Joined: 03 Apr 2006
Posts: 580

PostPosted: Thu Nov 05, 2009 4:55 am    Post subject: Oil filter apology Reply with quote

The B&C angled adapter also uses the 48108. Their's actually has the filter number engraved and the adapter.

Bob

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coop85(at)verizon.net
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PostPosted: Thu Nov 05, 2009 6:18 am    Post subject: Oil filter apology Reply with quote

Sheldon,
Thanks for the valuable info, but more importantly thanks for owning up to
the error, a trait not seen nearly often enough in this day and age!

Marcus

Do not archive

--


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