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Mounting horrizonal stab

 
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madriver(at)wildblue.net
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PostPosted: Fri Jan 01, 2010 11:04 am    Post subject: Mounting horrizonal stab Reply with quote

OK you Gurus of 701;
 
I'm in a quandary on two points:
 
One - when you figure the elevator deflection up and down.  Do you start from neutral on the top of the elevator and use an electronic level?  Or do you (if your using a level) start from a line from the hinge pin - center of rotation - to the center of the trailing edge.  Don't want to build the jig as shown on Zenith drawings if I don't have to.
 
Now the next question - when mounting the horizontal stabilizer to the fuselage it shows a dimension of 135 mm from the top of the spar - front and rear - to an A-E reference line.  If I do this the lower elevator horn seems  to have a lot of interference to the upper  rudder mounting plate.  It shows to "cut out the offending area" but that would really "bite" into the elevator horn structure in my situation. Can you mount the stab higher to aviod some of this or what.
 
Is there a trick that I can't seem to resolve - let me know ASAP - I've already spent the morning in the shop trying to sort this out.
 
Thanks
 
Phil
 
701 - Buhl ID - only a few more bolts
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agibeaut



Joined: 21 Mar 2007
Posts: 64

PostPosted: Fri Jan 01, 2010 12:50 pm    Post subject: Mounting horrizonal stab Reply with quote

I had the same quandary, but it all worked out in the end. Mounting the horiz. stab. too high will cause problems later when you install the cables. There won't be adequate clearance and you'll end up cutting the hole in the front of the stab. lower.

One of the guys that responded to my problem here advised me NOT to alter the elevator horn but rather make accommodations with the L angle that it interferred with and that was the right solution. I just added a backer to the angle and cut out for clearance.

I made the top of the Horizontal Stab. parallel to the AE line and then measured my elevator deflections from the top of the stabilizer. The guys here told me that I'll never see full down deflection anyway so not to worry about it.

They were right and it all worked itself out. It is like a whole series of small compromises, none too radical, and making sure you are looking far enough ahead before you make a cut or drill a hole. Good luck and let us know how it works out.

--- On Fri, 1/1/10, philip smith <madriver(at)wildblue.net> wrote:

Quote:
From: philip smith <madriver(at)wildblue.net>
Subject: Mounting horrizonal stab
To: zenith701801-list(at)matronics.com
Date: Friday, January 1, 2010, 12:23 PM
OK you Gurus of 701;
 
I'm in a quandary on two points:
 
One - when you figure the elevator deflection up and
down.  Do you start from neutral on the top of the
elevator and use an electronic level?  Or do you (if your
using a level) start from a line from the hinge pin - center
of rotation - to the center of the trailing edge. 
Don't want to build the jig as shown on Zenith drawings
if I don't have to.

 
Now the next question - when mounting the horizontal
stabilizer to the fuselage it shows a dimension of 135 mm
from the top of the spar - front and rear - to an A-E
reference line.  If I do this the lower elevator
horn seems  to have a lot of interference to the upper
 rudder mounting plate.  It shows to "cut out the
offending area" but that would really "bite"
into the elevator horn structure in my situation. Can you
mount the stab higher to aviod some of this or what.

 
Is there a trick that I can't seem to resolve -
let me know ASAP - I've already spent the morning in the
shop trying to sort this out.
 
Thanks
 
Phil
 
701 - Buhl ID - only a few more bolts






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ggower_99(at)yahoo.com
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PostPosted: Sun Jan 03, 2010 11:24 pm    Post subject: Mounting horrizonal stab Reply with quote

I installed everything as the plans,  made the Jig (no big deal).
280 hrs of great fun flying... is worth it.

Saludos
Gary Gower
701 912S
Flting from Chapala, Mexico.

--- On Fri, 1/1/10, philip smith <madriver(at)wildblue.net> wrote:

Quote:

From: philip smith <madriver(at)wildblue.net>
Subject: Mounting horrizonal stab
To: zenith701801-list(at)matronics.com
Date: Friday, January 1, 2010, 1:23 PM

OK you Gurus of 701;

I'm in a quandary on two points:

One - when you figure the elevator deflection up and down. Do you start from neutral on the top of the elevator and use an electronic level? Or do you (if your using a level) start from a line from the hinge pin - center of rotation - to the center of the trailing edge. Don't want to build the jig as shown on Zenith drawings if I don't have to.

Now the next question - when mounting the horizontal stabilizer to the fuselage it shows a dimension of 135 mm from the top of the spar - front and rear - to an A-E reference line. If I do this the lower elevator horn seems to have a lot of interference to the upper  rudder mounting plate. It shows to "cut out the offending area" but that would really "bite" into the elevator horn structure in my situation. Can you mount the stab higher to aviod some of this or what.

Is there a trick that I can't seem to resolve - let me know ASAP - I've already spent the morning in the shop trying to sort this out.

Thanks

Phil

701 - Buhl ID - only a few more bolts
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