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firewall eyeball pass through hole

 
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sarg314(at)comcast.net
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PostPosted: Fri Apr 14, 2006 7:30 pm    Post subject: firewall eyeball pass through hole Reply with quote

There are 2 types of firewall eyeball pass thru for control cables. One
mounts with 6 small screws, the other uses just the single large hole.
Can some one tell me what size hole the latter type requires? Van's web
page says 1.115", but that's such an odd size I suspect it's a misprint.
If not, what did you use the make the hole? How much over size can the
hole be and still be usable?

--
Tom Sargent, RV-6A, engine


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rv8ch



Joined: 10 Jan 2006
Posts: 250
Location: Switzerland

PostPosted: Fri Apr 14, 2006 8:42 pm    Post subject: firewall eyeball pass through hole Reply with quote

Quote:
There are 2 types of firewall eyeball pass thru for control cables. One
mounts with 6 small screws, the other uses just the single large hole.
Can some one tell me what size hole the latter type requires? Van's web
page says 1.115", but that's such an odd size I suspect it's a misprint.
If not, what did you use the make the hole? How much over size can the
hole be and still be usable?

Tom,

It is an odd size, but it matches up with a standard electrician's
conduit punch. I've included some of the sizes I could easily
find.

* 3/4" Conduit Punch, Hole Size: 1.115"

* 1" Conduit Punch, Hole Size: 1.362"

* 1-1/4" Conduit Die: Hole Size: 1.701"

* 1-1/2" Conduit Die:, Hole Size: 1.951"

* 2" Conduit Punch: Size: 2-3/8 2.416"
You can find these on eBay, or try to borrow one. They are
kind of expensive.

Mickey

--
Mickey Coggins
http://www.rv8.ch/
#82007 finishing


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Mickey Coggins
http://www.rv8.ch/
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recapen(at)earthlink.net
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PostPosted: Sat Apr 15, 2006 4:03 am    Post subject: firewall eyeball pass through hole Reply with quote

Tom,

I got some of these coming - I'll let you know next weekend...after they
arrive and are installed......
Ralph
---


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sarg314(at)comcast.net
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PostPosted: Sat Apr 15, 2006 6:54 am    Post subject: firewall eyeball pass through hole Reply with quote

Mickey:
I was hoping to hear an answer like that, thanks. We've got lots of
those at work. I can probably borrow one for a weekend.

Mickey Coggins wrote:

Quote:




>There are 2 types of firewall eyeball pass thru for control cables. One
>mounts with 6 small screws, the other uses just the single large hole.
>Can some one tell me what size hole the latter type requires? Van's web
>page says 1.115", but that's such an odd size I suspect it's a misprint.
>If not, what did you use the make the hole? How much over size can the
>hole be and still be usable?
>
>

Tom,

It is an odd size, but it matches up with a standard electrician's
conduit punch. I've included some of the sizes I could easily
find.

Mickey





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Jekyll



Joined: 22 Feb 2006
Posts: 44

PostPosted: Sat Apr 15, 2006 10:51 am    Post subject: Re: firewall eyeball pass through hole Reply with quote

Per the instructions in the the TTP-125 eyeball from Vans: Punch a hole with a thin wall 3/4 conduit punch (1.115).

Jekyll


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recapen(at)earthlink.net
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PostPosted: Sat Apr 15, 2006 2:03 pm    Post subject: firewall eyeball pass through hole Reply with quote

Tom,

Mine came in today's mail - and they say 1.115"!
Now I gotta figure out how to make the hole too!

Ralph
---


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erichweaver(at)cox.net
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PostPosted: Mon Apr 17, 2006 3:43 pm    Post subject: firewall eyeball pass through hole Reply with quote

I did three of these last weekend on my RV-7A using one of the larger Irwin unibits that I was able to get off e-bay for about $23. The unibit made it through the stainless firewall ok on the first hole, but the 2nd and 3rd holes were tougher and I had to go slow with some short breaks to keep the temperature down as the holes got big. Another thing you can do in a pinch, is use a slightly undersized unibit (Costco in my area had them for up to 1 inch diameter) if thats all thats available locally and finish it off by grinding with a Dremel. A circle template is usefull to guide your grinding in this case.

You might be able to oversize your hole slightly, but not very much, as there really isnt that much overlap by the eyeball fitting.

Good luck

erich weaver


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