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Aileron balance weights
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Louie928



Joined: 15 Nov 2009
Posts: 32
Location: Mosier, OR USA

PostPosted: Wed Mar 10, 2010 4:34 pm    Post subject: Re: Aileron balance weights Reply with quote

Tire shops have used wheel weights that can be melted. It isn't pure lead and has a few % of antimony in it to increase hardness.

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Louis W. Ott

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John Bolding



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PostPosted: Wed Mar 10, 2010 4:49 pm    Post subject: Aileron balance weights Reply with quote

Another spot is a plumbing supply outlet

LO&SLO John
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601RX



Joined: 28 Oct 2009
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PostPosted: Wed Mar 10, 2010 6:05 pm    Post subject: Re: Aileron balance weights Reply with quote

I thought that lead could cause corrosion on aluminum?
________
MFLB


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Last edited by 601RX on Tue Feb 15, 2011 3:48 am; edited 1 time in total
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Louie928



Joined: 15 Nov 2009
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PostPosted: Wed Mar 10, 2010 9:08 pm    Post subject: Re: Aileron balance weights Reply with quote

601RX wrote:
I thought that lead could cause corrosion on aluminum?

I don't think lead and aluminum together directly corrode, but contaminants and water could get between the lead and bare aluminum and cause a problem.


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dalemed



Joined: 25 Dec 2007
Posts: 46

PostPosted: Thu Mar 11, 2010 6:19 am    Post subject: Re: Aileron balance weights Reply with quote

What's used to plug the tubing before pouring the molten lead in?

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pbaker4(at)windstream.net
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PostPosted: Fri Mar 12, 2010 7:34 am    Post subject: Aileron balance weights Reply with quote

my A&P used a mold made from aluminum. he pluged the end of the mold with clay.after it cooled , he used a file to
make it fit in the tube. He then drilled through the holes in
the tubing and added the weights.. I only gained 21lbs with
the upgrade. the weight a balance was in the center of gravity. I made two flights tuesday and am happy with the results. before ,in a turn, i could see the outer panel of the wing flexing a little bit, but not now. very solid..I feel much
more confident in the airplane now. After 60 years of flying,
you need to feel confident,and now I do.

paul baker 601 "T" model.. ha ha
[quote][b]


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dalemed



Joined: 25 Dec 2007
Posts: 46

PostPosted: Fri Mar 12, 2010 10:22 am    Post subject: Re: Aileron balance weights Reply with quote

pbaker4(at)windstream.net wrote:
my A&P used a mold made from aluminum. he pluged the end of the mold with clay.after it cooled , he used a file to
make it fit in the tube. He then drilled through the holes in
the tubing and added the weights.. I only gained 21lbs with
the upgrade. the weight a balance was in the center of gravity. I made two flights tuesday and am happy with the results. before ,in a turn, i could see the outer panel of the wing flexing a little bit, but not now. very solid..I feel much
more confident in the airplane now. After 60 years of flying,
you need to feel confident,and now I do.

paul baker 601 "T" model.. ha ha


Thanks. That makes sense. I was thinking you poured the molten lead into the balance tube.

Dale
Building CH650B


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PostPosted: Fri Mar 12, 2010 5:41 pm    Post subject: Aileron balance weights Reply with quote

Yes, probably your great grand children will need to repaint the part... If gasoline is still available to fly your airplane Smile Smile

Gary Gower.

--- On Wed, 3/10/10, 601RX <aubme11(at)aol.com> wrote:
Quote:

From: 601RX <aubme11(at)aol.com>
Subject: Re: Aileron balance weights
To: zenith601-list(at)matronics.com
Date: Wednesday, March 10, 2010, 9:05 PM

--> Zenith601-List message posted by: "601RX" <[url=/mc/compose?to=aubme11(at)aol.com]aubme11(at)aol.com[/url]>

I thought that lead could cause corrosion on aluminum?

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Mike


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[quote][b]


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PostPosted: Fri Mar 12, 2010 5:59 pm    Post subject: Aileron balance weights Reply with quote

[quote] ---

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mhubel



Joined: 05 Sep 2009
Posts: 141

PostPosted: Thu Mar 25, 2010 4:52 am    Post subject: Aileron balance weights Reply with quote

Paul
Do you have any idea how long the led weight was? My calculation
shows that it would need to be about 10 inches long to fit inside the
tubes that Zenith supplied. This puts the CG of the weight closer to the
hinge and thus increases the total amount of weight required slightly.
Not a big deal but if you could find out how about long the led slug was
it would help in doing the same thing again.


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PostPosted: Fri Mar 26, 2010 4:30 am    Post subject: Aileron balance weights Reply with quote

Mark
the lead in the tube only goes in about 6'.We added a few weights then on the out side. The hole in the rear spar was enlarged just enough to clear the weights on the outside.This is at the end of the wing and does not carry much weight so it is not weakened .In the future if I need to
service the balance or remove the alerion"excuse the spelling" .


paul baker -601 flying again and enjoying every minute
[quote][b]


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mhubel



Joined: 05 Sep 2009
Posts: 141

PostPosted: Sat Mar 27, 2010 6:02 pm    Post subject: Aileron balance weights Reply with quote

Paul,
Given your experience, I think I may increase the length of the led section a little and I may avoid the need for external side weights.

On 3/26/2010 8:29 AM, paul baker wrote: [quote] Mark
the lead in the tube only goes in about 6'.We added a few weights then on the out side. The hole in the rear spar was enlarged just enough to clear the weights on the outside.This is at the end of the wing and does not carry much weight so it is not weakened .In the future if I need to
service the balance or remove the alerion"excuse the spelling" .


paul baker -601 flying again and enjoying every minute
Quote:


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