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Who sells 26 gage wire

 
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Geoff Heap



Joined: 12 Jan 2006
Posts: 266
Location: Lindenwold, New Jersey

PostPosted: Tue Aug 17, 2010 12:04 pm    Post subject: Who sells 26 gage wire Reply with quote

I've tried Assco, Wicks, B&C specialty and Radio shack. I can't believe I can't find some. I need maybe just one foot. It's for my Dynon ammeter shunt. They suggest using 26 gage to make fusible links for the two connections. It seems by far the simplest way to do it if I can find some............Geoff

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longg(at)pjm.com
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PostPosted: Tue Aug 17, 2010 12:40 pm    Post subject: Who sells 26 gage wire Reply with quote

Visit Uncle Ray

http://www.rayallencompany.com/products/accessories.html

Glenn E. Long
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tomhanaway



Joined: 12 Aug 2006
Posts: 111
Location: Murphy, NC

PostPosted: Tue Aug 17, 2010 12:41 pm    Post subject: Who sells 26 gage wire Reply with quote

Geoff,
I have a spool of it. Send me your address and I'll put a few feet in an
envelope. tomhanaway***at***Comcast.net
Tom Hanaway
RV-10
Boynton Beach, FL
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RV-10. Built and sold
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Gig Giacona



Joined: 10 Jan 2006
Posts: 1416
Location: El Dorado Arkansas USA

PostPosted: Tue Aug 17, 2010 12:49 pm    Post subject: Re: Who sells 26 gage wire Reply with quote

I couldn't find it either. I ended up with an inline fuse.

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nuckolls.bob(at)aeroelect
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PostPosted: Tue Aug 17, 2010 3:56 pm    Post subject: Who sells 26 gage wire Reply with quote

At 03:04 PM 8/17/2010, you wrote:
Quote:


I've tried Assco, Wicks, B&C specialty and Radio shack. I can't
believe I can't find some. I need maybe just one foot. It's for my
Dynon ammeter shunt. They suggest using 26 gage to make fusible
links for the two connections. It seems by far the simplest way to
do it if I can find some............Geoff

go up to 24awg and increase size of
lead wires to 20awg. Where did I call
out 26AWG? That's really hard to find
and I can't imagine calling it out.
Bob . . .


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PostPosted: Tue Aug 17, 2010 3:56 pm    Post subject: Who sells 26 gage wire Reply with quote

At 03:49 PM 8/17/2010, you wrote:
Quote:


I couldn't find it either. I ended up with an inline fuse.

That works too. But I need to fix the 26AWG callout.
Bob . . .


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rv10rob(at)gmail.com
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PostPosted: Tue Aug 17, 2010 4:50 pm    Post subject: Who sells 26 gage wire Reply with quote

The "they" he refers to is Dynon.  Their harness is 22 AWG.
 
FWIW, I don't have any protection on mine. 
On Tue, Aug 17, 2010 at 4:54 PM, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:
Quote:
--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)>
At 03:04 PM 8/17/2010, you wrote:
Quote:
--> AeroElectric-List message posted by: "Geoff Heap" <stol10(at)comcast.net (stol10(at)comcast.net)>

I've tried Assco, Wicks, B&C specialty and Radio shack. I can't believe I can't find some. I need maybe just one foot. It's for my Dynon ammeter shunt. They suggest using 26 gage to make fusible links for the two connections. It seems by far the simplest way to do it if I can find some............Geoff


 go up to 24awg and increase size of
 lead wires to 20awg. Where did I call
 out 26AWG? That's really hard to find
 and I can't imagine calling it out.
 Bob . . .

st Un/Subscription,
www.matronics.com/Navigator?AeroElectric-List" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List
ronics.com/" target="_blank">http://forums.matronics.com
Matt Dralle, List Admin.
=====


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Rob Kochman
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Woodinville, WA (near Seattle)
http://kochman.net/N819K
[quote][b]


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PostPosted: Tue Aug 17, 2010 11:46 pm    Post subject: Who sells 26 gage wire Reply with quote

At 07:48 PM 8/17/2010, you wrote:
Quote:
The "they" he refers to is Dynon. Their harness is 22 AWG.

Okay, use 3A in-line fuses or replace the
22AWG with 20AWG. The fuses are probably
'cleaner'.
Bob . . .


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Geoff Heap



Joined: 12 Jan 2006
Posts: 266
Location: Lindenwold, New Jersey

PostPosted: Wed Aug 18, 2010 4:17 am    Post subject: Re: Who sells 26 gage wire Reply with quote

Correct. "They" are Dynon. Thank you for the advice. I think I prefer Bob's first suggestion. 20awg leads and 24awg for the link....Geoff

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aerobubba(at)earthlink.ne
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PostPosted: Wed Aug 18, 2010 4:28 am    Post subject: Who sells 26 gage wire Reply with quote

I also have some to share, but for those still wanting to purchase, try B&B
Aircraft Supply out in Gardner, KS. 913-884-5930. Dan is a great and
helpful guy, and what I have found is that whatever materials he has will
be about the best price you will find. 100 foot rolls of tefzel tend to
run $10...

Quote:
Time: 01:08:31 PM PST US
Subject:
From: "Geoff Heap" <stol10(at)comcast.net>


I've tried Assco, Wicks, B&C specialty and Radio shack. I can't believe I
can't

Quote:
find some. I need maybe just one foot. It's for my Dynon ammeter shunt.
They

Quote:
suggest using 26 gage to make fusible links for the two connections. It
seems

Quote:
by far the simplest way to do it if I can find some............Geoff


Glen Matejcek

aerobubba(at)earthlink.net


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PostPosted: Wed Aug 18, 2010 7:01 am    Post subject: Who sells 26 gage wire Reply with quote

At 07:24 AM 8/18/2010, you wrote:
Quote:

<aerobubba(at)earthlink.net>

I also have some to share, but for those still wanting to purchase, try B&B
Aircraft Supply out in Gardner, KS. 913-884-5930. Dan is a great and
helpful guy, and what I have found is that whatever materials he has will
be about the best price you will find. 100 foot rolls of tefzel tend to
run $10...

But 26AWG???? The smallest airframe wire in
general usage for about 70 years has been
22AWG. While 'oversized' for may electrical
situations, this was the smallest gage for
practical application in aircraft wire bundles
intended to be manipulated in the field by
humans with hand tools.

At Raytheon, we jumped into relatively uncharted
waters with Premier I in an effort to reduce
weight and called out a lot of 24AWG wire.
From a bundle assembly perspective, it was
no big deal. But on the assembly line and in
the field, we caught a lot of flak from
the folks who had to work with the stuff.

The complaints have died down . . . as they
will with time and experience but I'd venture
to assert that 24AWG is about the practical
limit for bundles assembled and maintained
with tools and techniques common to the
industry.

I added the fusible link kits to the AEC
catalog a few years back because 24AWG
wire was rarely found in the wilds of
an avionics or airframe repair shop. This
is probably still a relatively rare wire
size. I don't think M22759 even goes down
to 26AWG and the common catalogs like

http://aeroelectric.com/Mfgr_Data/Wire/Standard_Wire_and_Cable/Std_Wire_Cable.pdf

Don't offer it either.

So if it exists in somebody's wire harness,
it's an extra-ordinary material. If it
exists on somebody's drawings, it may be
a figment of their fondest wishes.

Bob . . .


Quote:
>Time: 01:08:31 PM PST US
>Subject: AeroElectric-List:
>From: "Geoff Heap" <stol10(at)comcast.net>
>
>
>I've tried Assco, Wicks, B&C specialty and Radio shack. I can't believe I
can't
>find some. I need maybe just one foot. It's for my Dynon ammeter shunt.
They
>suggest using 26 gage to make fusible links for the two connections. It
seems
>by far the simplest way to do it if I can find some............Geoff
>
>
Glen Matejcek
aerobubba(at)earthlink.net
Checked by AVG - www.avg.com
08/17/10 13:35:00


Bob . . .


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PostPosted: Thu Aug 19, 2010 4:46 am    Post subject: Who sells 26 gage wire Reply with quote

Hi Bob-

Quote:
But 26AWG???? The smallest airframe wire in
general usage for about 70 years has been
22AWG.

Which makes 26 AWG perfect for a fusible link, no?

Quote:
I added the fusible link kits to the AEC
catalog a few years back because 24AWG
wire was rarely found in the wilds of
an avionics or airframe repair shop... ...So if it exists in somebody's
wire harness,

Quote:
it's an extra-ordinary material.

I believe at least some of B&B's business is surplus, and their 100' coils
for sale are pulled off of rather large spools. If I recall correctly, I
have about 99' 6" of the stuff left over...

Glen Matejcek
aerobubba(at)earthlink.net


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PostPosted: Thu Aug 19, 2010 12:41 pm    Post subject: Who sells 26 gage wire Reply with quote

At 07:43 AM 8/19/2010, you wrote:

<aerobubba(at)earthlink.net>

Hi Bob-

>But 26AWG???? The smallest airframe wire in
>general usage for about 70 years has been
>22AWG.

Which makes 26 AWG perfect for a fusible link, no?

Sorta. It's making connections that are problematic.
We already doubled over 24AWG in the red-PIDG
terminals and the insulation grip may not
come down on 26AWG. This is why the shunt extensions
illustrated in the z-figures are electrically "oversized"
and the fusible links are "buffed up" with the
fiberglas sleeving.

>it's an extra-ordinary material.

I believe at least some of B&B's business is surplus, and their 100' coils
for sale are pulled off of rather large spools. If I recall correctly, I
have about 99' 6" of the stuff left over...

I don't doubt that folks do have 26AWG wire
but I don't think it's 22759. It may be some
other, equally suitable wire but it's a good
thing to ask.

In the TC airframe business, smallest wires
are evaluated carefully both for electrical,
mechanical and handling qualities. Largest
wires are too . . . there are a number of
parallel conductors on airplanes to satisfy
electrical design goals for larger fat wires
when more strands of smaller wire were friendlier
to the factory floor and field mechanics.

If one can find the wire and is comfortable with
integrating it into the system . . . have at it!
Bob . . .


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