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Tail wheel control cables attachment

 
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air.guerner(at)orange.fr
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PostPosted: Sun Sep 12, 2010 8:25 am    Post subject: Tail wheel control cables attachment Reply with quote

Hi all monowheel drivers,

After landing on a mountain strip today I noticed I had some trouble
controlling the aircraft on roll out and tight turning on the
parking. The next landing on another altiport was uneventful but
again I had trouble tight turning to the parking spot.
During the preflight check for the return flight, this is what I
found: the starboard ring attaching the cable of the tailwheel fork
was open and was barely insuring a very loose connection. See attached
picture.
I am afraid that if that ring had become fully disconnected, I would
have crashed into the wall of rocks on the left side of that runway!
Lesson learned: check that tailwheel control cables carefully before
EVERY takeoff.
Of course I am thinking at some solution to insure a safer connection
of those cables.

Remi Guerner
F-PGKL
t


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kevann(at)gotsky.com
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PostPosted: Sun Sep 12, 2010 9:26 am    Post subject: Tail wheel control cables attachment Reply with quote

Hi Remi,

Another way to attach the cable is with a shackle (AN115) and clevis pin.
This is working well for me so far.
Glad to see it did not let loose completely!

Kevin
N211KA
914 Mono


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rparigoris



Joined: 24 Nov 2009
Posts: 796

PostPosted: Sun Sep 12, 2010 12:19 pm    Post subject: Re: Tail wheel control cables attachment Reply with quote

Hi Remi

Glad to hear that connector didn't let go all together.

Some ideas:
http://www.europaowners.org/forums/gallery2.php?g2_itemId=27732

**I am using stainless connectors that could pretty much be used as a direct replacement of the spring clips. I have a pic of McMasters page in cat. with part number. Item is made in France, very nice quality.
**If you need to make another cable, take a look at my 3 Nico, 2 cable alternative to 1 cable. If you go this route first nico the third nico, then hang a 5 gallon can or kerosene or similar weight to load cable when doing nico 2 and 3.
**I made some cone washers to help stop point loading, they work great
**I ripped off Grahams aluminium tailwheel stop
**I incorporated turnbuckles on tailwheel drive, one side with an eye and the other with a clevis
**** This is a little off topic, but not much!
I mentioned this before, if you have turnbuckles to adjust rudder cables and have not addressed their affinity to tangle if you release pressure from return springs, I believe this is an accident waiting to happen.
Resolution is simple, I used two pieces of heat shrink.

If anyone has turnbuckles for rudder cables I urge you to release tension by lifting rudder pedal just a little while observing turnbuckles. When they tangle it limits the side that tangles rudder travel because the other rudder pedal acts as a stop when going aft.
I would not want this to happen on a trigear, but on a tailwheel plane all I can say is "yikes".

See page 2:
http://www.europaowners.org/forums/gallery2.php?g2_itemId=27732

Ron Parigoris


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rlborger(at)mac.com
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PostPosted: Sun Sep 12, 2010 3:02 pm    Post subject: Tail wheel control cables attachment Reply with quote

Remi,

Loose the clips! Replace them with AN115 Cable Shackles, Clevis Pins and a Cotter Pins (split pin).

http://www.aircraftspruce.com/catalog/appages/an115.php
http://www.aircraftspruce.com/catalog/hapages/clevispins.php
http://www.aircraftspruce.com/catalog/hapages/cotterpins.php

Check six,
Bob Borger
http://www.europaowners.org/N914XL
Europa XS, Short Wing, Intercooled Rotax 914
rlborger(at)mac.com
Cel: 817-992-1117


On Sep 12, 2010, at 12:18 PM, Guerner Remi wrote:

Quote:
Hi all monowheel drivers,

After landing on a mountain strip today I noticed I had some trouble controlling the aircraft on roll out and tight turning on the parking. The next landing on another altiport was uneventful but again I had trouble tight turning to the parking spot.
During the preflight check for the return flight, this is what I found: the starboard ring attaching the cable of the tailwheel fork was open and was barely insuring a very loose connection. See attached picture.
I am afraid that if that ring had become fully disconnected, I would have crashed into the wall of rocks on the left side of that runway!
Lesson learned: check that tailwheel control cables carefully before EVERY takeoff.
Of course I am thinking at some solution to insure a safer connection of those cables.

Remi Guerner
F-PGKL

<P9120029.JPG> t


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keithhickling(at)clear.ne
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PostPosted: Sun Sep 12, 2010 10:55 pm    Post subject: Tail wheel control cables attachment Reply with quote

Hello Remi,
Yes, I had the same problem 9 months ago after about 80 hours. I also
noticed poor steering and found the same problem. I emailed John Wheeler
and he told me that they have now changed to a mini U bolt (like the
u-bolt and screw pin used to secure the safety chain on a trailer) to
connect the cables to the tailwheel assembly as they have seen that
problem before. Maybe those wire connectors should all be changed.

Regards,
Keith.

Keith Hickling,
New Zealand.
XS Mono 613, 912 uls. 130 hrs.

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mikenjulie.parkin(at)btin
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PostPosted: Sun Sep 12, 2010 11:40 pm    Post subject: Tail wheel control cables attachment Reply with quote

I used these screw shackles as a replacement. More than enough strength and
not too expensive.

See http://www.s3i.co.uk/rapide_link_standard.php

Regards,

Mike


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grahamsingleton(at)btinte
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PostPosted: Sun Sep 12, 2010 11:44 pm    Post subject: Tail wheel control cables attachment Reply with quote

Bob's right. This has been a common problem over the years. Use the AN115 shackles.
Graham
From: Robert Borger <rlborger(at)mac.com>
To: europa-list(at)matronics.com
Sent: Sunday, 12 September, 2010 23:58:21
Subject: Re: Europa-List: Tail wheel control cables attachment

--> Europa-List message posted by: Robert Borger <rlborger(at)mac.com (rlborger(at)mac.com)>

Remi,

Loose the clips! Replace them with AN115 Cable Shackles, Clevis Pins and a Cotter Pins (split pin).

http://www.aircraftspruce.com/catalog/appages/an115.php
http://www.aircraftspruce.com/catalog/hapages/clevispins.php
http://www.aircraftspruce.com/catalog/hapages/cotterpins.php

Check six,
Bob Borger
http://www.europaowners.org/N914XL
Europa XS, Short Wing, Intercooled Rotax 914
rlborger(at)mac.com (rlborger(at)mac.com)
Cel: 817-992-1117


On Sep 12, 2010, at 12:18 PM, Guerner Remi wrote:

Quote:
Hi all monowheel drivers,

After landing on a mountain strip today I noticed I had some trouble controlling the aircraft on roll out and tight turning on the parking. The next landing on another altiport was uneventful but again I had trouble tight turning to the parking spot.
During the preflight check for the return flight, this is what I found: the starboard ring attaching the cable of the tailwheel fork was open and was barely insuring a very loose connection. See attached picture.
I am afraid that if that ring had become fully disconnected, I would have crashed into the wall of rocks on the left side of that runway!
Lesson learned: check that tailwheel control cables carefully before EVERY takeoff.
Of course I am thinking at some solution to insure a safer connection of those cables.

Remi Guerner
F-PGKL
m/Navigator?Europa-List" target="_blank">http://www.matronics.com/Navigatsp; - MATRONICS WEB FORUMS -
= --> http://www.matronics.co==================



[quote][b]


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ptag.dev(at)tiscali.co.uk
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PostPosted: Mon Sep 13, 2010 12:14 am    Post subject: Tail wheel control cables attachment Reply with quote

Hi! Mike ....we will miss you
Regards
Bob H

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Justin(at)systemwise.co.u
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PostPosted: Mon Sep 13, 2010 1:40 am    Post subject: Tail wheel control cables attachment Reply with quote

Hi Guys,

Just a wee note on the Single carb operation. I have a 912S in my monowheel and had an experience which may shed a little light in this.
I was opening up to take off after a successful run up check and the engine would only give me 4000 RPM instead of the minimum of 5500 RPM I was expecting. It also sounded a bit rough.
I aborted the take off and started the search for the problem. To cut a long story short a crescent shaped piece of rubber from fuel hose about 4 mm long had blocked the port carburettor main jet completely.
I removed the main jet and tried to pass fuel through it and it was completely blocked.
Thus I can say that a Rotax 912s will give 4000 rpm on the starboard carb only. I am sure it was not doing the engine much good and  but I guess it would have provided enough power to get me out of trouble.
Good to see so many of you at Sywell.
Safe flying

Justin

Justin Kennedy
G-ZTED Europa Clasic Monowhell Rotax 912s Airmaster prop with Warp Drive blades.

[quote][b]


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air.guerner(at)orange.fr
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PostPosted: Mon Sep 13, 2010 12:12 pm    Post subject: Tail wheel control cables attachment Reply with quote

Thanks to those who have made suggestions for the replacement of the
clips. I like the Shackles + Clevis Pins solution.
Attached are two pictures of my temporary fix.
Regards

Remi


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air.guerner(at)orange.fr
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PostPosted: Mon Sep 13, 2010 12:44 pm    Post subject: Tail wheel control cables attachment Reply with quote

Hi Ron,

Thank you for your suggestions. However, having no tail wheel stop is
not good. While pushing your aircraft backwards, the tailwheel will
turn 180 degrees or more and your rigid turnbuckles will be
dangerously damaged. Same thing may happen when landing in a crosswind
with the rudder (and therefore the tailwheel) deflected. When
contacting the ground, the tailwheel is violently pushed to the
opposite position and again your turnbuckle may be damaged . The
Singleton stop is a lot better than the original XS stop (a rolled pin
which breaks after a few dozens landings), but as I saw several
Singleton stops damaged by the beating they take, I designed a
stronger copy (see attached picture).

Regards
Remi

<<<<**I ripped off Grahams aluminium tailwheel stop
**I incorporated turnbuckles on tailwheel drive, one side with an eye
and the other
with a clevis>>>>>>>


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fklein(at)orcasonline.com
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PostPosted: Mon Sep 13, 2010 3:26 pm    Post subject: Tail wheel control cables attachment Reply with quote

On Sep 13, 2010, at 1:39 PM, Guerner Remi wrote:

Quote:
Thank you for your suggestions. However, having no tail wheel stop
is not good.

Quote:
<<<<**I ripped off Grahams aluminium tailwheel stop

Remi,

Bob may have been using the colloquial phrase "ripped off" to mean
that he copied Graham's design rather than that he removed it.

Fred


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grahamsingleton(at)btinte
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PostPosted: Mon Sep 13, 2010 3:36 pm    Post subject: Tail wheel control cables attachment Reply with quote

I consider copying to be a form of flattery
Graham


Remi,

Bob may have been using the colloquial phrase "ripped off" to mean that he copied Graham's design rather than that he removed it.

Fred
_

[quote][b]


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rparigoris



Joined: 24 Nov 2009
Posts: 796

PostPosted: Mon Sep 13, 2010 9:17 pm    Post subject: Re: Tail wheel control cables attachment Reply with quote

Hi Remi

When I mentioned I "ripped off" Grahams designed of his tailwheel stop, I meant that I copied his design.

I did in fact fabricate it from 7075 Aluminium that is quite robust.

http://www.mcmaster.com/#about-aluminum/=8u6cpz

http://www.europaowners.org/forums/gallery2.php?g2_itemId=28015

http://www.europaowners.org/forums/gallery2.php?g2_itemId=28009

What material did you make your stop from?

Ron Parigoris


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grahamsingleton(at)btinte
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PostPosted: Mon Sep 13, 2010 11:37 pm    Post subject: Tail wheel control cables attachment Reply with quote

Ron & Remi
don't forget that its better to bend the tailwheel stop than bend the leg. That's why I used soft aluminum
Graham

From: rparigoris <rparigor(at)suffolk.lib.ny.us>
To: europa-list(at)matronics.com
Sent: Tuesday, 14 September, 2010 6:17:36
Subject: Re: Tail wheel control cables attachment

--> Europa-List message posted by: "rparigoris" <rparigor(at)suffolk.lib.ny.us (rparigor(at)suffolk.lib.ny.us)>

Hi Remi

When I mentioned I "ripped off" Grahams designed of his tailwheel stop, I meant that I copied his design.

I did in fact fabricate it from 7075 Aluminium that is quite robust.

http://www.mcmaster.com/#about-aluminum/=8u6cpz

http://www.europaowners.org/forums/gallery2.php?g2_itemId=28015

http://www.europaowners.org/forums/gallery2.php?g2_itemId=28009

What material did you make your stop from?

Ron Parigoris


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=312370#312370http://www.matronics.com/Navigator?Europa-Li>


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air.guerner(at)orange.fr
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PostPosted: Tue Sep 14, 2010 4:52 am    Post subject: Tail wheel control cables attachment Reply with quote

Hi Graham,

That is exactly what I think: a design which is being copied is a good
design!

Regards
Remi
<<<<<I consider copying to be a form of flattery
=0AGraham=0A=0A=0A=0A=0A_______
_________________________=0A=0A=0ARemi,=0A=0ABob may have been using
the co
lloquial phrase "ripped off" to mean that he =0Acopied Graham's design
rath
er than that he removed it.=0A=0AFred=0A=0A=0A_=0A>>>>>>>>


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air.guerner(at)orange.fr
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PostPosted: Tue Sep 14, 2010 5:06 am    Post subject: Tail wheel control cables attachment Reply with quote

Hi Ron,

Sorry for misunderstanding!
Material is some sort of aluminum alloy. I can't tell you more as I
used a piece of material I found in a trash on the airport. It works
fine!

Remi

<<<<<<<When I mentioned I "ripped off" Grahams designed of his
tailwheel stop, I meant
that I copied his design.

What material did you make your stop from?>>>>>>>>


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