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Losing rpm on takeoff
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occom



Joined: 26 Aug 2006
Posts: 404

PostPosted: Tue Nov 30, 2010 1:50 pm    Post subject: Losing rpm on takeoff Reply with quote

Looking for ideas here. My test pilot says he is losing about 500 rpm upon becoming airborne. Has low rpm all during climb and is doubtful of full power on cruise. EGT's appear fine, although he was not riveted on the gauge having a few other things to watch.

I checked fuel flow and the function of the vacuum fuel pump to be ok. I also had a look at the plugs and they look a little dark but not wet and certainly not lean.

I did a one minute run at full power on the ground with no loss of rpm, it pulls a little over 6200 static, EGT's run up to around 1100 but drop off quickly with only a little pull back on the throttle and normally run around 1000-1025 on a Westach gauge.

Currently reviewing a my documentation for ideas. Right now I'm leaning toward doubting the tach.

Engine has 82 hours and was recently checked out by a service center.

Dave Goddard
KitFox IV 1050 / 582 / Warp
[quote][b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Tue Nov 30, 2010 4:01 pm    Post subject: Re: Losing rpm on takeoff Reply with quote

Quote:
Looking for ideas here. My test pilot says he is losing about 500 rpm upon becoming airborne. Has low rpm all during climb and is doubtful of full power on cruise. EGT's appear fine, although he was not riveted on the gauge having a few other things to watch.

I checked fuel flow and the function of the vacuum fuel pump to be ok. I also had a look at the plugs and they look a little dark but not wet and certainly not lean.

I did a one minute run at full power on the ground with no loss of rpm, it pulls a little over 6200 static, EGT's run up to around 1100 but drop off quickly with only a little pull back on the throttle and normally run around 1000-1025 on a Westach gauge.

Currently reviewing a my documentation for ideas. Right now I'm leaning toward doubting the tach.

Engine has 82 hours and was recently checked out by a service center.

Dave Goddard
KitFox IV 1050 / 582 / Warp

Dave, Your static RPM sounds in the right range 6000 t0 6300 IF your tach is correct - Get a Tiny tach if you do not have one.

EGT gauge is only for reference not for actual temps but it might read accurate - WHO KNOWS !! Plugs will tell you what is going on inside.
At cruise 5800 to 6000 RPM plugs should be med to light brown. MEd or darker is too rich or too much pitch. You should be be using NGK BR8ES. If you do not have the right plugs order some from Bob Robertson when you order the tiny tach 1-866-418-4164.
If your EGT are correct you should see 1100 to 1200 rpm in cruise no colder. Your EGT are calibrated for 70 F right now the temps are about 20 to 30 F outside do you are reading 50 F higher than it really is.

Cheers

Your needle clip should be in the 3 rd notch from the top but changing to the bottom notch once temps are below 0 C ( 32 F) for the winter.


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carlisle



Joined: 20 Jun 2009
Posts: 72
Location: Sioux Falls, SD

PostPosted: Tue Nov 30, 2010 5:28 pm    Post subject: Re: Losing rpm on takeoff Reply with quote

Sounds like the prop is pitched a little too coarse. Try backing off a degree or two.

Chris Carlisle
Model 2, 582, C box
Sioux Falls, SD


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Tue Nov 30, 2010 6:35 pm    Post subject: Losing rpm on takeoff Reply with quote

I’d doubt the tach too. My plane was doing almost the same thing as yours and one day I had an ivo set for a go around and after an hour on the ground firewalled the throttle for a takeoff. Imagine my surprise when the plane leapt into the air and the tach spiralled up to the wrong side of seven grand, make that the low side of 8 grand! I got a Tiny Tach and quickly found my Westach read a consistent 20% too high.

I often wonder how I was ever able to get the plane into the air with a true take off rpm of around 5400 rpm.

Noel

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Dave G
Sent: November 30, 2010 6:17 PM
To: kitfox-list(at)matronics.com; rotaxengines-list(at)matronics.com
Subject: Losing rpm on takeoff

Looking for ideas here. My test pilot says he is losing about 500 rpm upon becoming airborne. Has low rpm all during climb and is doubtful of full power on cruise. EGT's appear fine, although he was not riveted on the gauge having a few other things to watch.



I checked fuel flow and the function of the vacuum fuel pump to be ok. I also had a look at the plugs and they look a little dark but not wet and certainly not lean.



I did a one minute run at full power on the ground with no loss of rpm, it pulls a little over 6200 static, EGT's run up to around 1100 but drop off quickly with only a little pull back on the throttle and normally run around 1000-1025 on a Westach gauge.



Currently reviewing a my documentation for ideas. Right now I'm leaning toward doubting the tach.



Engine has 82 hours and was recently checked out by a service center.



Dave Goddard
KitFox IV 1050 / 582 / Warp
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Lynn Matteson



Joined: 10 Jan 2006
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Location: Grass Lake, Michigan

PostPosted: Tue Nov 30, 2010 7:32 pm    Post subject: Losing rpm on takeoff Reply with quote

Noel-

I often wonder why anybody would use a Westach....I haven't heard of
much in the way of reliability from any of their products.

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062
Sensenich 62"x46" Wood (summer)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying...1070 hrs (since 3-27-2006)
On Nov 30, 2010, at 9:31 PM, Noel Loveys wrote:

Quote:
I’d doubt the tach too. My plane was doing almost the same thing
as yours and one day I had an ivo set for a go around and after an
hour on the ground firewalled the throttle for a takeoff. Imagine
my surprise when the plane leapt into the air and the tach
spiralled up to the wrong side of seven grand, make that the low
side of 8 grand! I got a Tiny Tach and quickly found my Westach
read a consistent 20% too high.

I often wonder how I was ever able to get the plane into the air
with a true take off rpm of around 5400 rpm.

Noel


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occom



Joined: 26 Aug 2006
Posts: 404

PostPosted: Wed Dec 01, 2010 2:34 am    Post subject: Losing rpm on takeoff Reply with quote

My retired engine ran well beyond it's time and still looks like new using
that gauge package. I have a digital instrument upgrade in mind, they are
better, but mine have served well.

Dave Goddard
KF IV 1050 / 582 / Warp
---


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occom



Joined: 26 Aug 2006
Posts: 404

PostPosted: Wed Dec 01, 2010 2:41 am    Post subject: Losing rpm on takeoff Reply with quote

But even with that your rpm went up from static not down, which is what I am experiencing. Tiny tachs have their issues also, especially the older ones. Try wrapping too much of the sense lead onto the HT lead, they hate that!.

Dave Goddard
KF IV 1050 / 582 / Warp
[quote] ---


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PostPosted: Wed Dec 01, 2010 5:35 am    Post subject: Losing rpm on takeoff Reply with quote

Elbie, I think what you are experiencing is prop cavitation. This happens at static when the prop gets the air stirred up and "slips" through disturbed air, sort of like stalling, which increases the rpms. On takeoff roll and climbout the prop is now spinning through clean air which gives it more "grab", depending on the amount of pitch, which reduces the rpms. Of course, the type and model of prop, along with pitch, temperature, humidity, other factors has a role in this.
Deke Morisse
NE Mi and snowing
S5



Time: 01:45:18 PM PST US
From: EMAproducts(at)aol.com (EMAproducts(at)aol.com)
Subject: Re: Jeffery Dill RPM - 11/29/10
In a message dated 11/30/2010 12:05:38 A.M. Pacific Standard Time,
kitfox-list(at)matronics.com (kitfox-list(at)matronics.com) writes:

I took off about a 1 1/2 degrees from my prop and ran it up to just short
of 6600
RPM at full throttle. Then I went to fly, and once again, I saw much less
during
takeoff roll, maybe 6100. In cruise at wide open throttle and level I saw
a higher RPM, 6400. So, at least the static versus cruise RPMs make more
sense
this time. I don't know why I twice have gotten a higher RPM right after
installation
test than later flight test. Different conditions of some type, but
not
Remember, ANY change in Density Altitude will change the perceived power
output from your engine. This goes for 2 stroke, 4 stroke, turboprop and
pure jet. Write down the temp and altitude when doing tests, then compare,
you will find what a difference it makes.
Elbie
an old CFI, still teaching.

[quote][b]


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rawheels



Joined: 09 Jul 2008
Posts: 89
Location: Westfield, IN

PostPosted: Wed Dec 01, 2010 1:21 pm    Post subject: Re: Losing rpm on takeoff Reply with quote

In case none of the other ideas help you, you might check your fuel lines for any crimped or black rubber tubing. I had a problem with my model IV where about halfway through the takeoff roll it would lose a couple hundred RPM. Finally found that the problem was a ~2" piece of black rubber tubing that connected the header tank to the metal fuel lines. After removing it, it swelled completely shut. So while it was attached to the lines it was spread open allowing enough fuel to get through to run continuously at about 6000 RPM, but no more. I suppose the reason I could get a little bit down the runway was because there was enough fuel in the carb bowls/lines to get that far before the "reduction" metered the fuel.

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Float Flyr



Joined: 19 Jul 2006
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Location: Campbellton, Newfoundland

PostPosted: Thu Dec 02, 2010 5:31 am    Post subject: Losing rpm on takeoff Reply with quote

Lynn:
The only reason I can see to use the westach is it comes with the kit. (?)
I found the tinytach worked really well on the 582. When I get the 9122
going it's anyone's guess.

Noel

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mikeperkins



Joined: 22 May 2007
Posts: 123

PostPosted: Thu Dec 02, 2010 11:41 am    Post subject: Re: Losing rpm on takeoff Reply with quote

I have never heard a discussion involving aircraft props that mentions cavitation, stirring air, humidity, or higher RPM during a static run-up. If you have some references, please let me know.

A prop during a static run-up experiences a higher angle-of-attack than a prop moving forward through air. The higher AOA produces more drag, thus more load on the engine, and thus a lower RPM for a given power setting, not higher RPM.

Some very high-performance aircraft with fixed-pitch props (long time ago) produced so little prop thrust (blade lift) during a static run-up that they had to be pushed to get them rolling - the prop was stalled. Once rolling, the AOA would gradually decrease and thrust (lift) would increase because the prop was un-stalling.

A properly set-up Rotax 2-stroke will produce 5800 to 6200 on a static run-up (temp dependent), and max RPM of 6600 while climbing at Vx.

I would not be looking at the prop pitch for this particular problem.

Mike


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PostPosted: Thu Dec 02, 2010 12:10 pm    Post subject: Losing rpm on takeoff Reply with quote

Mike,

I think you answered your own question. Just substitute stalled prop for
cavitating prop. I think the concept is the same In each case the prop is
pitched too high for conditions.

Lowell

--------------------------------------------------
From: "mikeperkins" <michael.perkins(at)rauland.com>
Sent: Thursday, December 02, 2010 11:41 AM
To: <kitfox-list(at)matronics.com>
Subject: Re: Losing rpm on takeoff

Quote:

<michael.perkins(at)rauland.com>

I have never heard a discussion involving aircraft props that mentions
cavitation, stirring air, humidity, or higher RPM during a static run-up.
If you have some references, please let me know.

A prop during a static run-up experiences a higher angle-of-attack than a
prop moving forward through air. The higher AOA produces more drag, thus
more load on the engine, and thus a lower RPM for a given power setting,
not higher RPM.

Some very high-performance aircraft with fixed-pitch props (long time ago)
produced so little prop thrust (blade lift) during a static run-up that
they had to be pushed to get them rolling - the prop was stalled. Once
rolling, the AOA would gradually decrease and thrust (lift) would increase
because the prop was un-stalling.

A properly set-up Rotax 2-stroke will produce 5800 to 6200 on a static
run-up (temp dependent), and max RPM of 6600 while climbing at Vx.

I would not be looking at the prop pitch for this particular problem.

Mike


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PostPosted: Thu Dec 02, 2010 1:55 pm    Post subject: Losing rpm on takeoff Reply with quote

Yes, it's semantics, with a prop in a liquid (a hydrofoil) it's called cavitation and with an prop in air (an airfoil), it's called a stall but essentially the same-o same-o.  We all know what is meant, we just have to be tolerent of each others linguistics. To be technical I really don't believe there is such a word as "un-stalling". It's either stalled or not stalled but correct me if I'm wrong. But I do not what you mean and what your getting at, it's like coming out of a stall condition.    
 
Bruce
 
 
 
 


 
On Thu, Dec 2, 2010 at 12:08 PM, Lowell Fitt <lcfitt(at)sbcglobal.net (lcfitt(at)sbcglobal.net)> wrote:
[quote]--> Kitfox-List message posted by: "Lowell Fitt" <lcfitt(at)sbcglobal.net (lcfitt(at)sbcglobal.net)>

Mike,

I think you answered your own question.  Just substitute stalled prop for cavitating prop.  I think the concept is the same In each case the prop is pitched too high for conditions.

Lowell

--------------------------------------------------
From: "mikeperkins" <michael.perkins(at)rauland.com (michael.perkins(at)rauland.com)>
Sent: Thursday, December 02, 2010 11:41 AM
To: <kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)>
Subject: Re: Losing rpm on takeoff


[quote]--> Kitfox-List message posted by: "mikeperkins" <michael.perkins(at)rauland.com (michael.perkins(at)rauland.com)>

I have never heard a discussion involving aircraft props that mentions cavitation, stirring air, humidity, or higher RPM during a static run-up. If you have some references, please let me know.

A prop during a static run-up experiences a higher angle-of-attack than a prop moving forward through air. The higher AOA produces more drag, thus more load on the engine, and thus a lower RPM for a given power setting, not higher RPM.

Some very high-performance aircraft with fixed-pitch props (long time ago) produced so little prop thrust (blade lift) during a static run-up that they had to be pushed to get them rolling - the prop was stalled. Once rolling, the AOA would gradually decrease and thrust (lift) would increase because the prop was un-stalling.

A properly set-up Rotax 2-stroke will produce 5800 to 6200 on a static run-up (temp dependent), and max RPM of 6600 while climbing at Vx.

I would not be looking at the prop pitch for this particular problem.

Mike


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Joined: 26 Aug 2006
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PostPosted: Thu Dec 02, 2010 2:54 pm    Post subject: Losing rpm on takeoff Reply with quote

I have received enough email to establish a plan of action here. Despite the fact that reducing pitch WILL result in an overspend situation with my particular experimental installation, I will reduce the pitch and see what happens during high speed taxi and then climb. Many people actually using Warp props tell me that I achieve the results I am looking for.

I understand it is counter-intuitive, but apparently it is at least somewhat common. I have a couple of theories, but for now I'll accept positive results and remain in doubt about the actual reason. Over a long work life I've had to do that on many occasions, because results are what really matters.

Thanks to Guy, Lucien and those who contributed positive and helpful advice off list. To those who offered unhelpful advice and lectures, thanks for the efforts. It all reminds me of a saying a friend repeats from time to time.

"In theory, theory and practice are the same; in practice they are quite different!" This may be one of those cases.

Dave Goddard
KF IV 1050 / 582 / Warp
[quote] ---


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mikeperkins



Joined: 22 May 2007
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PostPosted: Thu Dec 02, 2010 2:59 pm    Post subject: Re: Losing rpm on takeoff Reply with quote

I'm not sure, but I think the drag on the prop airfoil would decrease as airspeed went from 0 to climb. Then RPM should go up somewhat, not down, as airspeed increased. Would that be right?

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PostPosted: Thu Dec 02, 2010 3:43 pm    Post subject: Losing rpm on takeoff Reply with quote

I don't know if you're asking me or anyone, but as speed increases, engine RPM increases just like a car. If your climbing, your speed decreases and so does your rpm. This is because your prop is essentially one and the same with the air. When you are descending or diving your speed increases as well as your rpm. Regarding sitting still on the ground (static or stationary), the prop does lose efficiency because of stalling at higher rpms and typically doesn't move as much air. (the prop is not one with the air as when it's in motion) At that time the prop may stall or cavitate just as a boat prop does in the water. We can see a hydrofoil cavitate but we can't see an airfoil stall) This means that the air rather than be driven through the prop as does a fan, the air begins to rotate with the prop (stalled blades due to high angle of attack) thereby allowing the engine to run faster but exerting less power. Once the plane begins moving, the prop then becomes more efficient, the angle of attack from the prop to the relative air/wind becomes less, the efficiency increases thus making the prop more efficient thereby changing from a stalled blade to a non-stalled blade.  
 
Does any of that make any sense? I'm trying to explain it in comparable terms between a hydrofoil and an airfoil terminology. The thing is to understand that when the difference between the prop and the forward airspeed becomes less, the lesser angle of attack and the more efficient the airfoil. Of course we have not discussed the variable angle of attack found on a prop where the angle is great towards the prop shaft than it is towards the tip. That's another topic for another discussion and it does play a part in the big picture. For the discussion we are only talking about a mean section of the prop.
 
I hope I didn't just confuse it even more. Sorry if I did. Smile
 
Bruce


 
On Thu, Dec 2, 2010 at 2:59 PM, mikeperkins <michael.perkins(at)rauland.com (michael.perkins(at)rauland.com)> wrote:
[quote]--> Kitfox-List message posted by: "mikeperkins" <michael.perkins(at)rauland.com (michael.perkins(at)rauland.com)>

I'm not sure, but I think the drag on the prop airfoil would decrease as airspeed went from 0 to climb. Then RPM should go up somewhat, not down, as airspeed increased. Would that be right?


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PostPosted: Thu Dec 02, 2010 3:50 pm    Post subject: Losing rpm on takeoff Reply with quote

Dave
 
Results is truly the main issue, no matter how you get them. If you want to try to understand it later, take a ride in a certified plane with a constant speed prop AKA variable pitch prop preferably hydraulic or electric actuated as opposed to fly-weighted. Then you can adjust it on the ground to see the effect or pitch. Then do it again in flight in acsending and descending conditions.  Now this prop is not like one found on the ultralites. Some ultralite props can warp by design to achieve different effects that a constant speed solid metal prop won't do so there is some difference.
 
Bruce
 


 
On Thu, Dec 2, 2010 at 2:51 PM, Dave G <occom(at)ns.sympatico.ca (occom(at)ns.sympatico.ca)> wrote:
[quote] I have received enough email to establish a plan of action here. Despite the fact that reducing pitch WILL result in an overspend situation with my particular experimental installation, I will reduce the pitch and see what happens during high speed taxi and then climb. Many people actually using Warp props tell me that I achieve the results I am looking for.
 
I understand it is counter-intuitive, but apparently it is at least somewhat common. I have a couple of theories, but for now I'll accept positive results and remain in doubt about the actual reason. Over a long work life I've had to do that on many occasions, because results are what really matters.
 
Thanks to Guy, Lucien and those who contributed positive and helpful advice off list. To those who offered unhelpful advice and lectures, thanks for the efforts. It all reminds me of a saying a friend repeats from time to time.
 
"In theory, theory and practice are the same; in practice they are quite different!" This may be one of those cases.
 
Dave Goddard
KF IV 1050 / 582 / Warp
[quote] ---


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PostPosted: Thu Dec 02, 2010 5:34 pm    Post subject: Losing rpm on takeoff Reply with quote

Guess what I just ran across . . . a discussion about "prop cavitation on takeoff". An interesting play on terminology again. Thought I would throw this in to confuse the doubting Thomas's even more Smile
 
Bruce
 
http://www.oshkosh365.org/ok365_DiscussionBoardTopic.aspx?id=1235&boardid=147&forumid=520&topicid=5819
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Propeller cavitation? Posted By:


David Lacy 
Posted: 11/30/2010 15:15:08
Quote:

Hello every one! I am new to this forum but have read several threads with some great info. I hope someone can help with my issue.
I purchased a mid 90s Rans S 12 XL with a Rotax 582 and a four blade Warp Drive propeller about a year ago. Between me and my instructor, the plane has about 45 hrs flying time since purchase. The plane and the engine have performed flawlessly.
The issue occurs during acceleration for take off and occasionally early in climb out. For a very brief moment (about 1 second or less) the engine will over speed (my normal rpm during climb out is~6,300; it jumps to~6,700).
Or assumption is that the prop is cavitating due to disrupted air flow around the engine and muffler. If anyone has knowledge of this or solutions, I would be grateful. TIA
 

 
 
On Thu, Dec 2, 2010 at 3:48 PM, b d <gpabruce(at)gmail.com (gpabruce(at)gmail.com)> wrote:  
[quote] Dave
 
Results is truly the main issue, no matter how you get them. If you want to try to understand it later, take a ride in a certified plane with a constant speed prop AKA variable pitch prop preferably hydraulic or electric actuated as opposed to fly-weighted. Then you can adjust it on the ground to see the effect or pitch. Then do it again in flight in acsending and descending conditions.  Now this prop is not like one found on the ultralites. Some ultralite props can warp by design to achieve different effects that a constant speed solid metal prop won't do so there is some difference.
 
Bruce

 
 
  

On Thu, Dec 2, 2010 at 2:51 PM, Dave G <occom(at)ns.sympatico.ca (occom(at)ns.sympatico.ca)> wrote:  
[quote] I have received enough email to establish a plan of action here. Despite the fact that reducing pitch WILL result in an overspend situation with my particular experimental installation, I will reduce the pitch and see what happens during high speed taxi and then climb. Many people actually using Warp props tell me that I achieve the results I am looking for.
 
I understand it is counter-intuitive, but apparently it is at least somewhat common. I have a couple of theories, but for now I'll accept positive results and remain in doubt about the actual reason. Over a long work life I've had to do that on many occasions, because results are what really matters.
 
Thanks to Guy, Lucien and those who contributed positive and helpful advice off list. To those who offered unhelpful advice and lectures, thanks for the efforts. It all reminds me of a saying a friend repeats from time to time.
 
"In theory, theory and practice are the same; in practice they are quite different!" This may be one of those cases.
 
Dave Goddard KF IV 1050 / 582 / Warp
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PostPosted: Thu Dec 02, 2010 10:47 pm    Post subject: Losing rpm on takeoff Reply with quote

On 12/2/2010 1:52 PM, b d wrote:
Quote:
Yes, it's semantics, with a prop in a liquid (a hydrofoil) it's called
cavitation and with an prop in air (an airfoil), it's called a stall
but essentially the same-o same-o.

OOO I LOVE semantics. Actually, cavitation is quite different from
stall. Cavitation involves a phase change from liquid to gas due to
pressure drop over the airfoil. Since the gas is compressible it vacates
the low pressure region of the airfoil destroying lift. Stall is where
the streamlines in the low pressure region depart catastrophically from
the airfoil surface. It can happen in liquids and well as gasses.
Stalling the liquid does not result in gas formation, or cavitation, but
results merely in turbulent flow. I used to do it in the sailboat all
the time.

Guy Buchanan
Kitfox IV-1200 / 592-C / Warp 3cs / 500 hrs.


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PostPosted: Thu Dec 02, 2010 11:19 pm    Post subject: Losing rpm on takeoff Reply with quote

Cavitation and stall are quite the same but with different mediums, it's still only semantics. And yes a sail luffs too yet another analogy to describe the same thing. Nothing new has been added. You only said the same thing the first feller said a long time ago but yet another way. We all get it. The horse is absolutely dead and has now been drug down the road several miles . . . Smile

 
On Thu, Dec 2, 2010 at 10:44 PM, Guy Buchanan <gebuchanan(at)cox.net (gebuchanan(at)cox.net)> wrote:
[quote]--> Kitfox-List message posted by: Guy Buchanan <gebuchanan(at)cox.net (gebuchanan(at)cox.net)>

On 12/2/2010 1:52 PM, b d wrote:
Quote:
Yes, it's semantics, with a prop in a liquid (a hydrofoil) it's called cavitation and with an prop in air (an airfoil), it's called a stall but essentially the same-o same-o.


OOO I LOVE semantics. Actually, cavitation is quite different from stall. Cavitation involves a phase change from liquid to gas due to pressure drop over the airfoil. Since the gas is compressible it vacates the low pressure region of the airfoil destroying lift. Stall is where the streamlines in the low pressure region depart catastrophically from the airfoil surface. It can happen in liquids and well as gasses. Stalling the liquid does not result in gas formation, or cavitation, but results merely in turbulent flow. I used to do it in the sailboat all the time.

Guy Buchanan
Kitfox IV-1200 / 592-C / Warp 3cs / 500 hrs.
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