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Speaking of Ray Allen Servos

 
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kearney



Joined: 20 Sep 2008
Posts: 563

PostPosted: Sat Jan 22, 2011 4:55 pm    Post subject: Speaking of Ray Allen Servos Reply with quote

Hi
The pix of the alternative way to mount the POS 12 are great! I am mounting mine Monday so it was very timely indeed.
Which brings me to another question. I have some shielded 3 and 2 connector wire to attach my trim servos. Do I ground the shield by soldering a wire to it and then attaching it to a ground block? If not, what how do I handle the shield.
Next question - I plan to run my tail strobe wires along with the trim servo wires. Will this be a problem or will the shielded trim servo wire handle things adequately or is it even a concern?
Inquiring minds need to know
Les




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PostPosted: Sat Jan 22, 2011 5:36 pm    Post subject: Speaking of Ray Allen Servos Reply with quote

On 1/22/2011 7:52 PM, Les Kearney wrote:
Quote:
Speaking of Ray Allen Servos
Hi
The pix of the alternative way to mount the POS 12 are great! I am mounting mine Monday so it was very timely indeed.
Which brings me to another question. I have some shielded 3 and 2 connector wire to attach my trim servos. Do I ground the shield by soldering a wire to it and then attaching it to a ground block?
Well, that's one way. Put a piece of heat shrink over it.
Quote:

If not, what how do I handle the shield.
The 'professional' way would be to push the braid back the length you need to put a lug on the end and attach to ground screw. Use an ice pick or similer to open a hole in the braid and fish the wires through the hole. Try not to break any of the braid wires. It's easier if you fold the wire back on itself and then fish the wire through. Gets easier with practice. Use a piece of heat shrink to cover where the wires exit the shield. I think there's an EAA video on this method.
Quote:

Next question - I plan to run my tail strobe wires along with the trim servo wires. Will this be a problem or will the shielded trim servo wire handle things adequately or is it even a concern?
As with most things .... depends. Shouldn't be a problem. The equipment manufacturer(s) should recommend whether to ground the shield(s) at one or both ends.
Linn

[quote]
Inquiring minds need to know
Les





Quote:

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kearney



Joined: 20 Sep 2008
Posts: 563

PostPosted: Sun Jan 23, 2011 5:50 am    Post subject: Speaking of Ray Allen Servos Reply with quote

Hi Linn

Thanks for the info. For other who may be interested, under the ELECTRICAL tab on the http://www.eaa.org/video/homebuilders.html website is a video called STRIPPING MIL SPEC wiring. You have to scroll down to get to the video. It illustrates the technique very clearly.

Cheers

Les



From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Linn Walters
Sent: January-22-11 6:31 PM
To: rv10-list(at)matronics.com
Subject: Re: Speaking of Ray Allen Servos

On 1/22/2011 7:52 PM, Les Kearney wrote:
Quote:

Hi
The pix of the alternative way to mount the POS 12 are great! I am mounting mine Monday so it was very timely indeed.
Which brings me to another question. I have some shielded 3 and 2 connector wire to attach my trim servos. Do I ground the shield by soldering a wire to it and then attaching it to a ground block?
Well, that's one way. Put a piece of heat shrink over it.
Quote:

If not, what how do I handle the shield.
The 'professional' way would be to push the braid back the length you need to put a lug on the end and attach to ground screw. Use an ice pick or similer to open a hole in the braid and fish the wires through the hole. Try not to break any of the braid wires. It's easier if you fold the wire back on itself and then fish the wire through. Gets easier with practice. Use a piece of heat shrink to cover where the wires exit the shield. I think there's an EAA video on this method.
Quote:

Next question - I plan to run my tail strobe wires along with the trim servo wires. Will this be a problem or will the shielded trim servo wire handle things adequately or is it even a concern?
As with most things .... depends. Shouldn't be a problem. The equipment manufacturer(s) should recommend whether to ground the shield(s) at one or both ends.
Linn

[quote]
Inquiring minds need to know
Les

Quote:



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Lew Gallagher



Joined: 04 Jan 2008
Posts: 402
Location: Greenville , SC

PostPosted: Sun Jan 23, 2011 7:03 am    Post subject: Speaking of Ray Allen Servos Reply with quote

Hey Les,

Thanks for the link. This is the first time I've seen this source of information, and it looks like it will be good for a few hours of wintertime obsessing!

Although the video is great for releasing wires from shielded cable, I was also hoping it would address the original question of how to strip those seemingly hair thin wires without damaging the wires. So far, I've just been very careful with a blade -- with mixed results. I think I've seen some guys just pull the insulation off with fingernails?

Later, - Lew
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PostPosted: Sun Jan 23, 2011 7:27 am    Post subject: Speaking of Ray Allen Servos Reply with quote

On 1/23/2011 9:58 AM, Lew Gallagher wrote:
Quote:
Speaking of Ray Allen Servos Hey Les,

Thanks for the link. This is the first time I've seen this source of information, and it looks like it will be good for a few hours of wintertime obsessing!

Although the video is great for releasing wires from shielded cable, I was also hoping it would address the original question of how to strip those seemingly hair thin wires without damaging the wires. So far, I've just been very careful with a blade -- with mixed results.
You can buy good 'automatic' strippers, but also get the blades for real small wire sizes.

If you use a single-edged razor blade with a little pressure and roll the wire while cutting the insulation and a little practice, you can strip wires easily.

You can also bend the wire, press the razor blade to the insulation and you'll see the insulation separate. Do not let the razor blade 'saw' against the conductor. Works great on larger wires like coax.
Quote:
I think I've seen some guys just pull the insulation off with fingernails?
I doubt that the new Tefzel insulation will give up to a fingernail. The old telephone wire could be stripped with fingernails, but that's the only example I have. Some folks have fingernails that are really thick and hard, so I wouldn't say it didn't happen.

The Tefzel insulation is also so slippery that it's hard to pull it off the conductor. If you get a rubber boot for a large alligator clip, insert the wire in the small hole end, pinch with your fingers and pull, it'll come right off. I haven't been able to figure out why, but it works so I use it.

Linn

[quote]
Later, - Lew
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partner14



Joined: 12 Jan 2008
Posts: 540
Location: Granbury Texas

PostPosted: Sun Jan 23, 2011 8:17 am    Post subject: Speaking of Ray Allen Servos Reply with quote

Lew, Just take a wire about 6" long, like the piano wire which goes through the cowl pins, put it to the grinder and make a point. Then use a deburring wheel and polish it up and remove the "sharp" point. You'll find it works perfectly.
Don McDonald

From: Lew Gallagher <lewgall(at)charter.net>
To: rv10-list(at)matronics.com
Sent: Sun, January 23, 2011 8:58:08 AM
Subject: Re: Speaking of Ray Allen Servos

Hey Les,

Thanks for the link. This is the first time I've seen this source of information, and it looks like it will be good for a few hours of wintertime obsessing!

Although the video is great for releasing wires from shielded cable, I was also hoping it would address the original question of how to strip those seemingly hair thin wires without damaging the wires. So far, I've just been very careful with a blade -- with mixed results. I think I've seen some guys just pull the insulation off with fingernails?

Later, - Lew
[quote] ---


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kearney



Joined: 20 Sep 2008
Posts: 563

PostPosted: Sun Jan 23, 2011 6:03 pm    Post subject: Speaking of Ray Allen Servos Reply with quote

Hi Linn

A small but perhaps important question. What kind of lug do you attach? Crimp on ring terminal?

Cheers

Les

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Linn Walters
Sent: January-22-11 6:31 PM
To: rv10-list(at)matronics.com
Subject: Re: Speaking of Ray Allen Servos

On 1/22/2011 7:52 PM, Les Kearney wrote:
Quote:

Hi
The pix of the alternative way to mount the POS 12 are great! I am mounting mine Monday so it was very timely indeed.
Which brings me to another question. I have some shielded 3 and 2 connector wire to attach my trim servos. Do I ground the shield by soldering a wire to it and then attaching it to a ground block?
Well, that's one way. Put a piece of heat shrink over it.
Quote:

If not, what how do I handle the shield.
The 'professional' way would be to push the braid back the length you need to put a lug on the end and attach to ground screw. Use an ice pick or similer to open a hole in the braid and fish the wires through the hole. Try not to break any of the braid wires. It's easier if you fold the wire back on itself and then fish the wire through. Gets easier with practice. Use a piece of heat shrink to cover where the wires exit the shield. I think there's an EAA video on this method.
Quote:

Next question - I plan to run my tail strobe wires along with the trim servo wires. Will this be a problem or will the shielded trim servo wire handle things adequately or is it even a concern?
As with most things .... depends. Shouldn't be a problem. The equipment manufacturer(s) should recommend whether to ground the shield(s) at one or both ends.
Linn

[quote]
Inquiring minds need to know
Les

Quote:



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href="http://forums.matronics.com">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/c
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PostPosted: Sun Jan 23, 2011 7:49 pm    Post subject: Speaking of Ray Allen Servos Reply with quote

On 1/23/2011 8:59 PM, Les Kearney wrote:
Quote:
Speaking of Ray Allen Servos Hi Linn

A small but perhaps important question. What kind of lug do you attach? Crimp on ring terminal?
Usually. I put a little (1/2") heat shrink on the braid, crimp the terminal, and then do the shrinking. Don't cheap out on the crimp connectors, and use a good crimper.
Hammers and vice grips don't hack it. Not saying you'd do that, but you'd be surprised how many do.
Linn

[quote]
Cheers

Les

From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Linn Walters
Sent: January-22-11 6:31 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Re: Speaking of Ray Allen Servos


On 1/22/2011 7:52 PM, Les Kearney wrote:
Quote:

Hi
The pix of the alternative way to mount the POS 12 are great! I am mounting mine Monday so it was very timely indeed.
Which brings me to another question. I have some shielded 3 and 2 connector wire to attach my trim servos. Do I ground the shield by soldering a wire to it and then attaching it to a ground block?
Well, that's one way. Put a piece of heat shrink over it.
Quote:

If not, what how do I handle the shield.
The 'professional' way would be to push the braid back the length you need to put a lug on the end and attach to ground screw. Use an ice pick or similer to open a hole in the braid and fish the wires through the hole. Try not to break any of the braid wires. It's easier if you fold the wire back on itself and then fish the wire through. Gets easier with practice. Use a piece of heat shrink to cover where the wires exit the shield. I think there's an EAA video on this method.
Quote:

Next question - I plan to run my tail strobe wires along with the trim servo wires. Will this be a problem or will the shielded trim servo wire handle things adequately or is it even a concern?
As with most things .... depends. Shouldn't be a problem. The equipment manufacturer(s) should recommend whether to ground the shield(s) at one or both ends.
Linn

Quote:

Inquiring minds need to know
Les




Quote:



href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
href="http://forums.matronics.com">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/c

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bwestfall



Joined: 22 Oct 2008
Posts: 131
Location: Portland, OR

PostPosted: Mon Jan 24, 2011 8:37 pm    Post subject: Speaking of Ray Allen Servos Reply with quote

Another method for the ray allen servo wires for those that might not have seen it http://www.aeroelectric.com/articles/macservo/macservo.html With the E6000 and heat shrink it provides very effective strain relief. If you go to the trouble of trimming the db-9 connectors metal shells the whole assembly is very lite.

Ben Westfall


On 1/23/2011 8:59 PM, Les Kearney wrote:
Hi Linn

A small but perhaps important question. What kind of lug do you attach? Crimp on ring terminal?
Usually. I put a little (1/2") heat shrink on the braid, crimp the terminal, and then do the shrinking. Don't cheap out on the crimp connectors, and use a good crimper.
Hammers and vice grips don't hack it. Not saying you'd do that, but you'd be surprised how many do.
Linn


Cheers

Les
[quote][b]


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kearney



Joined: 20 Sep 2008
Posts: 563

PostPosted: Tue Jan 25, 2011 10:12 pm    Post subject: Speaking of Ray Allen Servos Reply with quote

Hi Ben

I have done this for one of my rudder trim servo and POS12 flap position indicator. 'Lectric Bob's method was easy enough to do. I also mounted a CPC 9 pin connector on my elevator tim bracket for that servo. I borrowed this idea from another builders site ( I can't remember whose). I like the CPC in that loaction as it is easy to install / remove the connection.

Cheers

Les

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Ben Westfall
Sent: January-24-11 9:34 PM
To: rv10-list(at)matronics.com
Subject: RE: Speaking of Ray Allen Servos


Another method for the ray allen servo wires for those that might not have seen it http://www.aeroelectric.com/articles/macservo/macservo.html With the E6000 and heat shrink it provides very effective strain relief. If you go to the trouble of trimming the db-9 connectors metal shells the whole assembly is very lite.

Ben Westfall


On 1/23/2011 8:59 PM, Les Kearney wrote:
Hi Linn

A small but perhaps important question. What kind of lug do you attach? Crimp on ring terminal?
Usually. I put a little (1/2") heat shrink on the braid, crimp the terminal, and then do the shrinking. Don't cheap out on the crimp connectors, and use a good crimper.
Hammers and vice grips don't hack it. Not saying you'd do that, but you'd be surprised how many do.
Linn


Cheers

Les
[quote]

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