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Inexpensive Runway lighting
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checkn6



Joined: 20 Feb 2010
Posts: 14

PostPosted: Fri Jan 13, 2012 6:11 am    Post subject: Inexpensive Runway lighting Reply with quote

This question is slightly off topic but is aircraft and electro related, albeit somewhat loosely. Years ago I read an article in an aviation magazine about how a small group put in runway lights using industrial porch light fittings from a home store and compact fluorescent lights, they were simple to install and had lower use and maintenance cost. My question is does anyone know if this has been done with the latest LEDs?

I am based at an airport that is currently unlit and a small group of us are exploring this option and we don’t want to re-invent the wheel so to speak. The fittings and mechanical is easy enough but was wondering about the types of LED/drivers, and power transmission. Runway is 2200 ft. Although the CFL option is viable I can’t help but wonder if the power use and life expectancy of the LED wouldn’t make them a better candidate for something like this.

I’ll listen to any ideas/advice on this and if anyone is interested in working with us email me off list. Forming the light configuration with proto boards is easy enough but curious about wiring for the long runs down the runway. For example, would it be better to run standard voltage and have a driver in each fitting, or have a driver in a central location that sends the required voltage to each light fitting. I would guess that it would be easier to send higher voltage down the length and set up each light with its own driver. Then again there is the cost to calculate. I’m Just getting started on this idea so any advice would be welcome.

Thanks,

Chris


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PostPosted: Fri Jan 13, 2012 6:40 am    Post subject: Inexpensive Runway lighting Reply with quote

Hi Chris

Have you considered retro-reflective lighting? Seems to be the cheapest and easiest maintenance-free option, as far as I've seen. No experience with it though (day/vfr pilot only), but I do see that Virgin uses is when they land in Nigeria!

I've seen old vehicle number-plates folded in half in an inverted V shape and secured to the ground too...

Thanks
Etienne

[quote][b]


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PostPosted: Fri Jan 13, 2012 6:54 am    Post subject: Inexpensive Runway lighting Reply with quote

In a situation like yours with a small unlit strip the easiest way is to use individuel solar lights at each location.... No wires to run and most of the new generation light fixtures are darn cheap to buy and work good....
do not archive

Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Fri Jan 13, 2012 7:08 am    Post subject: Inexpensive Runway lighting Reply with quote

These are darn bright and probably available at a lower cost in volume. They are alse shaped to shine light up just like regular runway side lighting.
http://www.solarlightstore.com/solar-landscape-lights/path-lights/newtonsolaraccentlight.cfm
If you really want to go the inexpensive route take some pie tins and staple or screw to wooden stakes and line the side of the runway with them. You would be amazed it how good they reflect the light off of your landing light of the aircraft... You can do an entire runway for 20 bucks too. Ps. It might look a bit hoky but very functional.
do not archive
Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Fri Jan 13, 2012 7:41 am    Post subject: Inexpensive Runway lighting Reply with quote

Just another data point.

I have a variety of solar lights along the "taxiway" from my parking
area to my house. The original poster didn't say where they lived, but I
have found that when it's cold the useful illumination time for most of
the solar lights is < 3hrs. Also, if it is cloudy for more than 1/2 the
day the illumination time is significantly reduced, even in the summer.
I think a cost effective solar powered system could be built, but my
experience with off the shelf items has been unsatisfactory.

Obviously, testing the unit you are considering using is a must.

Raymond Julian
Kettle River, MN

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine

On 01/13/2012 08:49 AM, n801bh(at)netzero.com wrote:
Quote:

In a situation like yours with a small unlit strip the easiest way is to
use individuel solar lights at each location.... No wires to run and
most of the new generation light fixtures are darn cheap to buy and work
good....

snipped DNA

[quote] Ben Haas
N801BH
www.haaspowerair.com

--------


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PostPosted: Fri Jan 13, 2012 9:02 am    Post subject: Inexpensive Runway lighting Reply with quote

At 08:37 AM 1/13/2012, you wrote:
Hi Chris

Have you considered retro-reflective lighting? Seems to be the
cheapest and easiest maintenance-free option, as far as I've seen. No
experience with it though (day/vfr pilot only), but I do see that
Virgin uses is when they land in Nigeria!

I've seen old vehicle number-plates folded in half in an inverted V
shape and secured to the ground too..

Absolutely the lowest cost-of-ownership solution.
The airport Dr. Dee and I used to own had "approved"
runway lights . . . or at least approved when they were
installed 20 years ago. They used a 10w sewing machine
bulb and had a domed cylinder cover/lens which may have
be optimized for concentrating light in the 'right' directions
but I suspect not.

Given the age of the installation, they were a real maintenance
headache. One thing I discovered was that fixtures with missing
globes were less likely to corrode . . . fresh rain water keeps
them free of dust accumulation and taking the globe off allowed
the guts of the fixture to dry out quickly. Leaving the globe on
trapped moisture inside to rot away at the metal parts.

Since we were a privately owned airport, the only risk for having
'non approved' fixtures was to risk loosing the notation in the AFM for
"low intensity lighting".

One night while driving down a section of highway under repair,
the striping was temporarily replaced with low profile reflectors
robust enough to withstand the effects of inattentive driving. Their
performance when illuminated with headlights was pretty amazing.
It was easy to imagine how these critters would look down the
edges of a runway while in a flare maneuver.

Here's one example of many:

http://tinyurl.com/7seqaey

http://tinyurl.com/85b2daj

If I were building a runway out on the farm, I would certainly
consider this technology as an alternative to powered lighting
systems.

Further, efficient reflectors of some larger size and shape
could be used to create a poor-boy's VASI system. They can be
placed at the bottom of a deep box with geometry that controls
the angle of illumination/reflection of the colors.

Combined with your own tested non-precision approach for
setting up a track and speed past a gps fix off the approach
end of the runway would get you set up to maximize performance
of the reflectors. No bulbs to wear out, low cost replacement
of damaged components, no electric bill, exceedingly weather
resistant.
Bob . . .


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PostPosted: Fri Jan 13, 2012 9:42 am    Post subject: Inexpensive Runway lighting Reply with quote

Be sure you set your lights up and protect them during grass cutting.
We all make mistakes and on an area that size, it is easy to slip up and
run one over. <sigh>

David M.

n801bh(at)netzero.com wrote:
[quote]
These are darn bright and probably available at a lower cost in
volume. They are alse shaped to shine light up just like regular
runway side lighting.

http://www.solarlightstore.com/solar-landscape-lights/path-lights/newtonsolaraccentlight.cfm

If you really want to go the inexpensive route take some pie tins and
staple or screw to wooden stakes and line the side of the runway with
them. You would be amazed it how good they reflect the light off of
your landing light of the aircraft... You can do an entire runway for
20 bucks too. Ps. It might look a bit hoky but very functional.

do not archive
Ben Haas
N801BH
www.haaspowerair.com

--------


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PostPosted: Fri Jan 13, 2012 9:46 am    Post subject: Inexpensive Runway lighting Reply with quote

But reflective-only lights are zero help when you're trying to just FIND
the airport at night! That is no fun at all.

David M.

Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 08:37 AM 1/13/2012, you wrote:
Hi Chris

Have you considered retro-reflective lighting? Seems to be the
cheapest and easiest maintenance-free option, as far as I've seen. No
experience with it though (day/vfr pilot only), but I do see that
Virgin uses is when they land in Nigeria!
<<<snip>>>


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PostPosted: Fri Jan 13, 2012 10:25 am    Post subject: Inexpensive Runway lighting Reply with quote

Combined with your own tested non-precision approach for
setting up a track and speed past a gps fix off the approach
end of the runway would get you set up to maximize performance
of the reflectors. No bulbs to wear out, low cost replacement
of damaged components, no electric bill, exceedingly weather
resistant.
Bob . . .

Just remember that in the northern climate, snow, ice, and
frost can compromise these reflective devices more than an incandescent
bulb, which generates some heat to melt the frozen surface. With any runway
lighting system design, it is imperative that all probable weather
conditions be taken into account.

Roger


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PostPosted: Fri Jan 13, 2012 11:42 am    Post subject: Inexpensive Runway lighting Reply with quote

And if GPS is out or a 4G cell tower is nearby???

David M.

ROGER & JEAN CURTIS wrote:
Quote:

Combined with your own tested non-precision approach for
setting up a track and speed past a gps fix off the approach
end of the runway would get you set up to maximize performance
of the reflectors. No bulbs to wear out, low cost replacement
of damaged components, no electric bill, exceedingly weather
resistant.
Bob . . .

Just remember that in the northern climate, snow, ice, and
frost can compromise these reflective devices more than an incandescent
bulb, which generates some heat to melt the frozen surface. With any runway
lighting system design, it is imperative that all probable weather
conditions be taken into account.

Roger
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PostPosted: Sun Jan 15, 2012 9:36 pm    Post subject: Inexpensive Runway lighting Reply with quote

At 11:42 AM 1/13/2012, you wrote:
Quote:


But reflective-only lights are zero help when you're trying to just
FIND the airport at night! That is no fun at all.

There's where your GPS comes in. While I was
still flying a lot off of 1K1, I crafted a GPS
aided approach that always put me 1/2 mile off
the approach end of the runway on an aligned
heading. Had the runway lights been out or non-
existent, reflectors would have sufficed to
complete the approach and landing.
Bob . . .


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PostPosted: Sun Jan 15, 2012 10:24 pm    Post subject: Inexpensive Runway lighting Reply with quote

At 01:38 PM 1/13/2012, you wrote:
Quote:


And if GPS is out or a 4G cell tower is nearby???

Not sure what 4G has to do with it . . . are these
known GPS antagonists? I've never experienced a GPS
outage but it's been a few years. If your needing
really robust lighting on the subject field, perhaps
reflectors are not for you. I'm my experience here in
flyover country, they would have sufficed for every
night-time arrival I've ever made to my home field.

One could craft some LED, solar powered REIL fixtures
too. This would get you oriented with the most rudimentary
of navigation devices. It doesn't take much light to be
seen from 5 miles away. Hence, not much energy needs to
be stored to keep a few LEDs flashing.
Bob . . .


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PostPosted: Sun Jan 15, 2012 10:52 pm    Post subject: Inexpensive Runway lighting Reply with quote

I think he's talking about the pending LightSquared issues -- they purchased bandwidth that was reserved for satellite communication some time ago, but the plans for using that spectrum was scrapped as impractical (by LightSquared), so then they began pursuing using the band as land-based 4G network spectrum.
That's all well and good, except that the band is adjacent to the GPS band, and its power due to proximity tends to overwhelm the input circuitry of GPS receivers, because they were never designed to be selective enough to filter out such a thing.

My personal feeling is that this will never actually see the light of day, regardless of all the lobbying LS can muster.

As a suggestion to your failure analysis, I think it would be a bad idea to rely on home-grown runway lighting in a critical way -- which means diverting to a lighted muni airport would always need to be an option anyway.

Thoughts?
On Jan 16, 2012, at 12:21 AM, Robert L. Nuckolls, III wrote:

Quote:


At 01:38 PM 1/13/2012, you wrote:
>
>
> And if GPS is out or a 4G cell tower is nearby???

Not sure what 4G has to do with it . . . are these
known GPS antagonists? I've never experienced a GPS
outage but it's been a few years. If your needing
really robust lighting on the subject field, perhaps
reflectors are not for you. I'm my experience here in
flyover country, they would have sufficed for every
night-time arrival I've ever made to my home field.

One could craft some LED, solar powered REIL fixtures
too. This would get you oriented with the most rudimentary
of navigation devices. It doesn't take much light to be
seen from 5 miles away. Hence, not much energy needs to
be stored to keep a few LEDs flashing.


Bob . . .






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PostPosted: Sun Jan 15, 2012 11:13 pm    Post subject: Inexpensive Runway lighting Reply with quote

Well, I guess the 4G thing depends on who gets elected next November....
Smile JUST KIDDING!!! All I know about 4G is what I've read in the
usual aviation mags. I won't try to predict what government regulators
will do.

As far as the runway lights, I guess it depends on how much you trust
your runway lights. If you're willing to trust your work on your OBAM
aircraft, I wouldn't think there would be a problem trusting your OBAM
runway lights.

do not archive

Raymond Julian
Kettle River, MN

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine

On 01/16/2012 12:49 AM, Daniel Hooper wrote:
Quote:


I think he's talking about the pending LightSquared issues -- they purchased bandwidth that was reserved for satellite communication some time ago, but the plans for using that spectrum was scrapped as impractical (by LightSquared), so then they began pursuing using the band as land-based 4G network spectrum.
That's all well and good, except that the band is adjacent to the GPS band, and its power due to proximity tends to overwhelm the input circuitry of GPS receivers, because they were never designed to be selective enough to filter out such a thing.

My personal feeling is that this will never actually see the light of day, regardless of all the lobbying LS can muster.

As a suggestion to your failure analysis, I think it would be a bad idea to rely on home-grown runway lighting in a critical way -- which means diverting to a lighted muni airport would always need to be an option anyway.

Thoughts?
On Jan 16, 2012, at 12:21 AM, Robert L. Nuckolls, III wrote:

>
>
> At 01:38 PM 1/13/2012, you wrote:
>>
>>
>> And if GPS is out or a 4G cell tower is nearby???
>
> Not sure what 4G has to do with it . . . are these
> known GPS antagonists? I've never experienced a GPS
> outage but it's been a few years. If your needing
> really robust lighting on the subject field, perhaps
> reflectors are not for you. I'm my experience here in
> flyover country, they would have sufficed for every
> night-time arrival I've ever made to my home field.
>
> One could craft some LED, solar powered REIL fixtures
> too. This would get you oriented with the most rudimentary
> of navigation devices. It doesn't take much light to be
> seen from 5 miles away. Hence, not much energy needs to
> be stored to keep a few LEDs flashing.
> Bob . . .
>
>


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PostPosted: Mon Jan 16, 2012 12:51 am    Post subject: Inexpensive Runway lighting Reply with quote

I agree with Bob..........
I have done the exact same thing and created my own approach to my private airport, 2WY3... Crafting a GPS procedure is quite simple and will get me lined up with the precision of an ILS,,, maybe even better. IMHO.
do not archive.
Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Mon Jan 16, 2012 12:56 am    Post subject: Inexpensive Runway lighting Reply with quote

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PostPosted: Mon Jan 16, 2012 1:20 am    Post subject: Inexpensive Runway lighting Reply with quote

yes, LightSquared. Multiple tests prove that their 4G cell systems do
in fact render GPS unusable. One would think the FCC would stop them
out of hand but LS gave the obamanation several million dollars so now
he is also behind their financial success, which does not bode well for
us GPS users. Even the heavies (airliners) have trouble and they are
supposed to be "interference hardened." This is politics but it GREATLY
interferes with my safety.

David M.
Daniel Hooper wrote:
Quote:


I think he's talking about the pending LightSquared issues -- they purchased bandwidth that was reserved for satellite communication some time ago, but the plans for using that spectrum was scrapped as impractical (by LightSquared), so then they began pursuing using the band as land-based 4G network spectrum.
That's all well and good, except that the band is adjacent to the GPS band, and its power due to proximity tends to overwhelm the input circuitry of GPS receivers, because they were never designed to be selective enough to filter out such a thing.

My personal feeling is that this will never actually see the light of day, regardless of all the lobbying LS can muster.

As a suggestion to your failure analysis, I think it would be a bad idea to rely on home-grown runway lighting in a critical way -- which means diverting to a lighted muni airport would always need to be an option anyway.

Thoughts?
On Jan 16, 2012, at 12:21 AM, Robert L. Nuckolls, III wrote:

>
>
> At 01:38 PM 1/13/2012, you wrote:
>>
>>
>> And if GPS is out or a 4G cell tower is nearby???
> Not sure what 4G has to do with it . . . are these
> known GPS antagonists? I've never experienced a GPS
> outage but it's been a few years. If your needing
> really robust lighting on the subject field, perhaps
> reflectors are not for you. I'm my experience here in
> flyover country, they would have sufficed for every
> night-time arrival I've ever made to my home field.
>
> One could craft some LED, solar powered REIL fixtures
> too. This would get you oriented with the most rudimentary
> of navigation devices. It doesn't take much light to be
> seen from 5 miles away. Hence, not much energy needs to
> be stored to keep a few LEDs flashing.
> Bob . . .
>
>

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PostPosted: Mon Jan 16, 2012 1:21 am    Post subject: Inexpensive Runway lighting Reply with quote

I've experienced a GPS outage once, but fortunately I was only on a
motorcycle at the time.

David
Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 01:38 PM 1/13/2012, you wrote:
>
>
> And if GPS is out or a 4G cell tower is nearby???

Not sure what 4G has to do with it . . . are these
known GPS antagonists? I've never experienced a GPS
outage but it's been a few years. If your needing
really robust lighting on the subject field, perhaps
reflectors are not for you. I'm my experience here in
flyover country, they would have sufficed for every
night-time arrival I've ever made to my home field.

One could craft some LED, solar powered REIL fixtures
too. This would get you oriented with the most rudimentary
of navigation devices. It doesn't take much light to be
seen from 5 miles away. Hence, not much energy needs to
be stored to keep a few LEDs flashing.
Bob . . .
-----
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checkn6



Joined: 20 Feb 2010
Posts: 14

PostPosted: Mon Jan 16, 2012 5:41 am    Post subject: Re: Inexpensive Runway lighting Reply with quote

Gentlemen, thank you for all of your input and ideas.

Our little group of intrepid night flyers is now leaning towards the solar lights with the addition of reflective tape on flexible poles. The field is seldom used and although someone in trouble may look down and see a few twinkly lights and find salvation it is not the intent. At one point we had considered getting the PCL switching system, and have it done up to the highest standards but for our little field is just seems too impractical so started looking for less expensive home grown options.

We determined that we all know our way and could find it by landmarks (with a little help from our GPS’) even at night due to the proximity to a busy highway, and an small but well lit business a mile from the end of the runway so the final consensus is that the lighting would primarily be for an early evening straggler that stayed out a little later than anticipated so LED solar would give ample service, and for departing earlier in the morning than the suns desire to get out of bed then reflectors would light the way while departing.

Thanks again for the input and ideas.

Chris


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PostPosted: Mon Jan 16, 2012 6:15 am    Post subject: Inexpensive Runway lighting Reply with quote

fwiw, your idea sounds good. my wife enjoys all these solar lights available and has them around her gardens. i think some variety would work for you.
 bob noffs
On Mon, Jan 16, 2012 at 7:41 AM, checkn6 <checkn6(at)yahoo.com (checkn6(at)yahoo.com)> wrote:
[quote]--> AeroElectric-List message posted by: "checkn6" <checkn6(at)yahoo.com (checkn6(at)yahoo.com)>

Gentlemen, thank you for all of your input and ideas.

Our little group of intrepid night flyers is now leaning towards the solar lights with the addition of reflective tape on flexible poles. The field is seldom used and although someone in trouble may look down and see a few twinkly lights and find salvation it is not the intent. At one point we had considered getting the PCL switching system, and have it done up to the highest standards but for our little field is just seems too impractical so started looking for less expensive home grown options.

We determined that we all know our way and could find it by landmarks (with a little help from our GPS’) even at night due to the proximity to a busy highway, and an small but well lit business a mile from the end of the runway so the final consensus is that the lighting would primarily be for an early evening straggler that stayed out a little later than anticipated so LED solar would give ample service, and for departing earlier in the morning than the suns desire to get out of bed then reflectors would light the way while departing.

Thanks again for the input and ideas.

Chris




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