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Attaching "uninsulated ring terminals" to 4 awg wire...

 
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Mauledriver(at)nc.rr.com
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PostPosted: Sat Aug 11, 2012 11:10 am    Post subject: Attaching "uninsulated ring terminals" to 4 awg wire... Reply with quote

I soldered the 4 or 5 big wire terminals in my project and it all worked
very well per Bob's tutorial below. In particular, the stuffing of the
barrel with copper wedges was a key detail. Did mine with a 25 year
old Weller soldering gun.

Bill

On 8/11/2012 8:24 AM, Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 09:30 PM 8/10/2012, you wrote:
>
> <mburbidg(at)gmail.com>
>
> I'm using the "uninsulated ring terminals" for 4 awg wire from the
> contractors to my bus and alternator. Are the terminals sold by B&C
> meant to be crimped or soldered? If crimped where can I get a crimper
> big enough to handle 4 awg. B&C only sells ones that handle up to 10
> awg wire.
>
> Thanks,
> Michael-

Crimp tools for the larger terminals are
pretty pricey. Further, most airplanes will
need only a handful of large terminals. Consider
soldering un-insulated terminals and dressing
out with heat shrink. See:

http://tinyurl.com/9pbvky8

Bob . . .
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raymondj(at)frontiernet.n
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PostPosted: Sat Aug 11, 2012 2:18 pm    Post subject: Attaching "uninsulated ring terminals" to 4 awg wire... Reply with quote

Greetings,

I know crimp and then solder is frowned upon as unnecessary. I was
wondering if there was a problem with crimping with a whack-type, to
tighten up the strands in the terminal(instead of wedging) and then
soldering. Seems less fussy if you already have the beat-n-bash
crimper, or if you have several to do.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine

On 08/11/2012 07:29 AM, Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 06:05 AM 8/11/2012, you wrote:
>
> <email(at)jaredyates.com>
>
> I've got one of those wack-types that I'd like to get rid of. I wasn't
> happy with the results, but perhaps someone else coudl do better. I
> anyone is in the market for one, send me a note.

The problem with beat-n-bash crimpers is lack
of verification for having achieved a gas-tight
joint.

See:

http://tinyurl.com/8vk6sxc

http://tinyurl.com/93yweyd

Without vetting the marriage of wire-to-terminal-to-tool,
the easiest way to maximize copper in the wire grip is
to stuff wire-wedges into the matrix and then fill all
voids with free-flow of an electronic grade 63/37 solder.
Works good, lasts a long time.

Bob . . .



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